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DURAFLO 596 COMPRESSOR
BENDIX DURAFLO 596 COMPRESSOR User Manual
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BW1845 © 2004 Bendix Commercial V
ehicle Systems LLC. All rights reserved. 10/2004 Printed in U.S.A.
40
39
Table of Contents
Product View
1
Description
1
Operation
2
Air Intake (Loaded)
3
Air Compressor (Loaded)
3
Non-Compression of Air (Unloaded)
3
Compressor and the Air Brake System
4
Duty Cycle
4
Compressor Installation
4
Discharge Line
4
Lubrication
5
Cooling
5
Discharge Line Temperature
5
The Air Brake Charging System
5
Air Induction
6
Preventive Maintenance
6
Oil Passing
6
Compressor Cooling
6
Compressor Drive
7
Compressor and Governor Unloader System
7
Operating Tests
7
Leakage Tests
7
Compressor Removal and Disassembly
9
Maintenance Kits and Service Parts
9
Compressor Troubleshooting
9
Removal
10
Preparation for Disassembly
10
Unloader and Inlet Valve
10
Discharge and Inlet Check Valves
10
Crankcase Cover
11
Cleaning of Parts
11
Inspection of Parts
11
Cylinder Block Inspection
11
Assembly
12
Cylinder Head Inlet Check Valves
12
Discharge Valves
12
Crankcase Cover
12
Unloader Plungers
13
Inlet Valves and Pivot Arms
13
Valve Body and Cylinder Head
13
Installing the Compressor
14
Testing Rebuilt Compressor
14
Compressor Specifications
14
Torque Specifications
14
Dimensional Data
15
Troubleshooting Guide
16
Introduction to the Air Brake Charging System
17
Maintenance Schedule and Usage Guidelines
18
Air Brake Charging System Troubleshooting
19
Tests
29
Excessive Oil Leakage at the Head Gasket
29
Air Brake System and Accessory Leakage
29
Air Compressor Discharge Temperature and Air Dryer Inlet Temperature
29
Governor Malfunction
30
Compressor Unloader Leakage
30
Information about the BASIC Test Kit
32
How to Use the BASIC Test
34
Air Brake System Leakage Test
34
Air Brake System - Cold Weather Operation Tips
35
Engine Idling
35
Discharge Lines
35
Typical P&D, School Bus and Line Haul
35
High Duty Cycle Vehicles (City Transit Coaches, Refuse Haulers, Etc.)
36
System Leakage
36
Reservoir Draining (System Without Air Dryer)
36
Alcohol Evaporator or Injector Systems
36
Additional Cold Weather Operation Tips for the Air Brake System
37
Thawing Frozen Air Lines
37
Supporting Air and Electrical Lines
37
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BENDIX DURAFLO 596 COMPRESSOR Specifications
General
Brand
BENDIX
Model
DURAFLO 596 COMPRESSOR
Category
Air Compressor
Language
English
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