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BENDIX TU-FLO 400-500-1000 AIR COMPRESSOR

BENDIX TU-FLO 400-500-1000 AIR COMPRESSOR
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TU-FLO
®
400 Air Compressor TU-FLO
®
500 Air Compressor
TU-FLO
®
1000 Air Compressor
®
Bendix
®
TU-FLO
®
400, 500, 1000 Air Compressors
SD-01-326
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BENDIX TU-FLO 400-500-1000 AIR COMPRESSOR Specifications

General IconGeneral
BrandBENDIX
ModelTU-FLO 400-500-1000 AIR COMPRESSOR
CategoryAir Compressor
LanguageEnglish

Summary

DESCRIPTION AND OPERATION

Compressor Types and Features

Details TU-FLO compressor models, their specifications, and cooling methods.

OPERATION PRINCIPLES

Intake, Compression, and Unloading Cycles

Explains the intake, compression, and unloading cycles of the compressor.

SYSTEM INTEGRATION AND INSTALLATION

Role in Air Brake System

Explains the compressor's role within the air brake system and its components.

Duty Cycle and Installation Considerations

Discusses duty cycle, installation, and discharge line requirements.

MAINTENANCE AND COOLING

Preventive Maintenance Schedule

Outlines essential maintenance tasks and schedules for system longevity.

SERVICING PROCEDURES

Air Leakage Tests and RemovalInstallation

Procedures for air leakage tests, and general removal/installation instructions.

DISASSEMBLY AND REASSEMBLY

General Disassembly and Component Details

Steps for cleaning, marking, and disassembling compressor parts.

CLEANING AND INSPECTION OF PARTS

Part Cleaning Processes

Guidelines for cleaning compressor components like heads, blocks, and oil passages.

Part Inspection Criteria

How to inspect compressor components like heads, valves, and seats for wear or damage.

SPECIALIZED PARTS AND REPAIRS

Self-Lubricated Compressor Parts

Details on specific parts for self-lubricated types.

Repair Procedures for Valves and Seats

Steps for repairing discharge valves, seats, and inlet valves.

ASSEMBLY PROCEDURES

Component Installation and Unloader Assembly

Guides for installing major components and assembling the unloader mechanism.

BASEPLATE, TESTING, AND TROUBLESHOOTING OVERVIEW

Baseplate, Strainer, Governor, and Rebuilt Unit Testing

Instructions for baseplate installation, governor, and testing rebuilt units.

COMPRESSOR DIAGNOSTIC TESTS

Introduction to Test Procedures

Introduces test procedures for head gasket leakage, system leakage, and temperature.

Detailed Test 1-3 Procedures

Step-by-step instructions for head gasket, system leakage, and temperature tests.

Detailed Test 4-6 Procedures

Step-by-step instructions for governor, unloader leakage, and control line tests.

AIR BRAKE SYSTEM TROUBLESHOOTING

Troubleshooting Guide and Safety Precautions

Guide to diagnose problems and essential safety precautions for maintenance.

APPENDIX A: BASIC TEST KIT INFORMATION

Using the BASIC Test Kit

Explains the Bendix Air System Inspection Cup test and its usage.

APPENDIX B: COLD WEATHER OPERATION TIPS

Cold Weather Operation Guidelines

Provides advice for operating air brake systems in cold weather conditions.

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