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TU-FLO 550 COMPRESSOR
BENDIX TU-FLO 550 COMPRESSOR User Manual
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BW1639 © 2007 Bendix Commercial V
ehicle Systems LLC.
All rights reserved. 3/07 Printed in U.S.A.
40
39
Table of Contents
Description
1
Bendix Tu-Flo 550 Air Compressor (Cross Section)
1
Bendix Tu-Flo 550 Air Compressor (Exterior)
1
End View of Cylinder Head
1
Intake and Compression of Air (Loaded)
2
Cylinder Head
2
Flange Configurations
2
Operation
2
Non-Compression of Air (Unloaded)
3
Duty Cycle
3
Compressor & the Air Brake System
3
Operational-Loaded (Compression)
3
Discharge Line
4
Discharge Line Temperature
4
Compressor Installation
4
The Air Brake Charging System
4
Lubrication
5
Cooling
5
Air Induction
5
Compressor Turbocharging Parameters
6
Preventive Maintenance
6
Dry Element - Pleated Paper Strainer
6
Polyurethane Sponge Strainer
6
Operating Tests
7
General Service Checks
7
Intake Adapter
7
Compressor Cooling
7
Oil Passing
7
Removal and Disassembly
8
Air Leakage Tests
8
Unloader Piston Leakage
8
Discharge Valve Leakage
8
Inspection of Parts
9
Crankcase Bottom Cover or Adapter Disassembly
9
Connecting Rod Disassembly
9
Cleaning of Parts
9
Parts List
10
Repairs
11
End Covers
11
Crankcase
11
Piston Rings
11
Discharge Valves, Valve Stops and Seats
12
Inlet Valves and Seats
12
Installing Crankshaft
12
Piston Comparison
12
Pistons and Connecting Rods
13
Piston Rings
13
Base Plate/Base Adapter
13
Cylinder Head
13
Final Compressor Assembly
13
Testing Rebuilt Compressor
13
Torque Specifications
14
Dimensional Data
14
Maintenance Kits and Available Service Parts
14
Compressor Troubleshooting
15
Advanced Troubleshooting Guide for Air Brake Compressors
17
Introduction to the Air Brake Charging System
18
Maintenance Schedule and Usage Guidelines
19
Air Brake Charging System Troubleshooting
20
Crankcase Flooding
24
Engine Oil Quality
26
Tests
30
Excessive Oil Leakage at the Head Gasket
30
Air Brake System and Accessory Leakage
30
Air Compressor Discharge Temperature and Air Dryer Inlet Temperature
30
Governor Malfunction
31
Governor Control Line
31
Compressor Unloader Leakage
31
Information about the BASIC Test Kit
32
Bendix Air System Inspection Cup Test Information
32
Measure the Charging System Contents
33
How to Use the BASIC Test
34
Air Brake System Leakage Test
34
If no Air Leakage was Detected in Step D
34
Air Brake System - Cold Weather Operation Tips
35
System Leakage
36
Reservoir Draining (System Without Air Dryer)
36
Alcohol Evaporator or Injector Systems
36
Air Dryers
36
Additional Cold Weather Operation Tips for the Air Brake System
37
Thawing Frozen Air Lines
37
Supporting Air and Electrical Lines
37
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BENDIX TU-FLO 550 COMPRESSOR Specifications
General
Brand
BENDIX
Model
TU-FLO 550 COMPRESSOR
Category
Air Compressor
Language
English
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