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Benelli BN125 User Manual

Benelli BN125
529 pages
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BN125 (EU5)
MANUALE USO E MANUTENZIONE / OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE / BEDIENUNGSANLEITUNG
MANUAL DEL PROPIETARIO / HANDBOEK

Table of Contents

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Benelli BN125 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke, air-cooled
Displacement125 cc
Compression Ratio9.8:1
Fuel SystemElectronic fuel injection
Starting SystemElectric
Transmission5-speed
Final DriveChain
Front SuspensionTelescopic fork
Front Tire100/80-17
Rear Tire130/70-17
Seat Height780 mm
Fuel Tank Capacity13.5 liters
Max Power8.2 kW (11.1 Cv) @ 9500 rpm
Max Torque10 Nm @ 7000 rpm
IgnitionTLI
Front BrakeDisc
Rear BrakeDisc
Frame TypeSteel tubular

Summary

Introduction

Safety Information

Be a Responsible Owner

Guidance for owners on safe motorcycle operation and responsibilities.

Safe Riding Practices

Tips and precautions for safe operation and accident prevention.

Safety Information (Continued)

Protective Apparel Guidelines

Essential gear for rider protection against injuries and abrasions.

Carbon Monoxide Poisoning Avoidance

Information on the dangers of carbon monoxide and safety precautions.

Loading Guidelines

Guidelines for safely adding accessories or cargo to the motorcycle.

Safety Information (Continued)

Aftermarket Parts, Accessories, and Modifications

Risks and considerations when installing non-genuine parts or making modifications.

Safety Information (Continued)

Aftermarket Tires and Rims

Importance of using specified tires and rims for optimal performance.

Transporting the Motorcycle Safely

Instructions for safely securing and transporting the motorcycle.

Description

Left View Components

Identification of key components on the left side of the motorcycle.

Description (Continued)

Right View Components

Identification of key components on the right side of the motorcycle.

Description (Continued)

Controls and Instruments Overview

Overview and identification of handlebar controls and dashboard instruments.

Instrument and Control Functions

Key Functions and Operation

Description of key functions for ignition, fuel cap, saddle, and steering lock.

Main Switch and Steering Lock

Explanation of the main switch positions and steering lock mechanism.

Instrument and Control Functions (Continued)

Steering Lock/Unlock Procedure

Instructions for locking and unlocking the motorcycle's steering.

Instrument and Control Functions (Continued)

Multi-function Meter Unit

Explains the tachometer, speedometer, fuel gauge, and trip counters.

Instrument and Control Functions (Continued)

Indicator Lights and Warnings

Details on turn signal, neutral, high beam, engine trouble lights, and their meanings.

Instrument and Control Functions (Continued)

Left Handlebar Switches

Controls on the left handlebar: passing, dimmer, turn signal, and horn.

Right Handlebar Switches

Controls on the right handlebar: run/start, hazard, and electric ignition.

Instrument and Control Functions (Continued)

Engine Starting and Clutch Operation

Procedures for starting the engine and operating the clutch lever.

Shift Pedal Operation

How to use the shift pedal for changing gears.

Instrument and Control Functions (Continued)

Brake Lever and Pedal Operation

Operation of the front brake lever and rear brake pedal.

Instrument and Control Functions (Continued)

Combined Braking System (CBS)

Explanation of the combined braking system and its operation.

Fuel Tank Cap Operation

Instructions for opening and closing the fuel tank cap.

Instrument and Control Functions (Continued)

Fueling Safety and Precautions

Safety warnings and instructions for refueling the motorcycle.

Instrument and Control Functions (Continued)

Recommended Fuel Types

Details on the recommended unleaded gasoline and gasohol types.

Instrument and Control Functions (Continued)

Catalytic Converter Information

Information on the catalytic converter and its maintenance.

Passenger Seat Removal

Step-by-step guide to removing the passenger seat.

Instrument and Control Functions (Continued)

Rider Seat Removal and Installation

Procedures for removing and reinstalling the rider seat.

Headlight Beam Adjustment

How to adjust the headlight beam height for visibility.

Instrument and Control Functions (Continued)

Shock Absorber Adjustment

Guide to adjusting the rear shock absorber spring pre-load.

Ignition Circuit Cut-Off System

Explanation of the system preventing engine start under certain conditions.

Instrument and Control Functions (Continued)

Ignition Circuit Cut-Off System Check

Procedure to inspect the functionality of the ignition circuit cut-off system.

Pre-Operation Safety Checks

Fuel and Engine Oil Inspection

Checking fuel level, lines, engine oil level, and looking for leaks.

Brake System Inspection

Inspecting front and rear brake operation, fluid, pads, and system integrity.

Pre-Operation Safety Checks (Continued)

Clutch, Throttle, and Cables Checks

Checking clutch, throttle, and control cable operation and lubrication.

Drive Chain, Wheels, and Tires

Inspecting drive chain, wheel condition, tire tread depth, and air pressure.

Pedals and Chassis Components

Checking brake/shift pedals, centerstand, sidestand, and chassis fasteners.

Pre-Operation Safety Checks (Continued)

Levers, Stands, and Instruments Checks

Checking levers, stands, instruments, lights, signals, switches, and sidestand switch.

Operation and Riding Points

Starting the Engine

Procedure for starting the engine, including pre-conditions and steps.

Operation and Riding Points (Continued)

Gear Shifting and Fuel Efficiency Tips

Explanation of gear shifting and tips for reducing fuel consumption.

Operation and Riding Points (Continued)

Engine Break-in and Parking Procedures

Guidelines for engine break-in period and safe parking procedures.

Periodic Maintenance and Adjustment

Periodic Maintenance and Adjustment (Continued)

Owner's Tool Kit and Maintenance Tips

Information about the tool kit and general maintenance advice.

Periodic Maintenance and Adjustment (Continued)

General Maintenance and Lubrication Chart

Comprehensive chart detailing maintenance tasks, parts, and service intervals.

Periodic Maintenance and Adjustment (Continued)

Engine and Drive Train Maintenance

Tasks related to timing chain, spark plugs, drive chain, ring gear, and fuel pipes.

Brake System and Fluid Maintenance

Procedures for brake fluid, pipes, and related components.

Periodic Maintenance and Adjustment (Continued)

Brake Components and Clutch Control

Checking brake pads, calipers, hoses, and adjusting clutch control.

Engine Covers and Throttle Cable

Tightening engine cover screws and adjusting throttle grip/cable.

Periodic Maintenance and Adjustment (Continued)

Steering, Suspension, and Wheel Bearings

Checking steering, suspension, and wheel bearings for proper function.

Periodic Maintenance and Adjustment (Continued)

Tire Inspection and Pressure

Checking tire condition, tread depth, and adjusting air pressure.

Chassis Components and Electrical Checks

Checking side stand, switches, lights, battery, and electrical system.

Periodic Maintenance and Adjustment (Continued)

Electrical System and Fuse Checks

Checking electrical system, starter switch, fuses, and fuel injection system.

Body Fasteners and Moving Parts

Tightening body fasteners and checking parts/cables subject to movement.

Periodic Maintenance and Adjustment (Continued)

Spark Plug Maintenance

Procedure for checking spark plug condition, gap, and tightening torque.

Periodic Maintenance and Adjustment (Continued)

Canister System and Oil Level Check

Checking canister system and engine oil level.

Engine Oil and Filter Cartridge Inspection

Checking engine oil level and the oil filter cartridge.

Periodic Maintenance and Adjustment (Continued)

Changing Engine Oil and Filter

Step-by-step guide for changing engine oil and oil filter cartridge.

Periodic Maintenance and Adjustment (Continued)

Engine Oil and Filter Specifications

Recommended engine oil, quantity, and torque specs for drain bolt/filter.

Clutch Slippage Precautions

Precautions to prevent clutch slippage related to engine oil.

Periodic Maintenance and Adjustment (Continued)

Air Filter Element Replacement

Procedure for replacing the air filter element.

Engine Idling Speed Check

How to check and adjust the engine idling speed.

Periodic Maintenance and Adjustment (Continued)

Throttle Grip Free Play Adjustment

Measuring and adjusting the throttle grip free play.

Valve Clearance and Tire Checks

Importance of valve clearance and checking tires for condition/pressure.

Periodic Maintenance and Adjustment (Continued)

Tire Pressure and Wear Specifications

Recommended tire air pressure and minimum tread depth.

Tire Replacement Guidelines

Advice on replacing tires and using specified types.

Periodic Maintenance and Adjustment (Continued)

Tire Sizes and Clutch Lever Adjustment

Specified tire sizes and procedure for adjusting clutch lever free play.

Periodic Maintenance and Adjustment (Continued)

Brake Lever Free Play and Light Switches

Checking brake lever play and adjusting brake light switches.

Periodic Maintenance and Adjustment (Continued)

Brake Pad Wear Check

Procedure for checking brake pad wear using indicators.

Brake Fluid Level Check

Ensuring brake fluid level is above the minimum mark.

Periodic Maintenance and Adjustment (Continued)

Rear Brake Fluid and Precautions

Guidance on rear brake fluid, specified type, and precautions.

Periodic Maintenance and Adjustment (Continued)

Brake Fluid Change and Drive Chain Slack

Dealer to change brake fluid; check and adjust drive chain slack.

Drive Chain Slack Adjustment

Procedure for checking and adjusting drive chain slack.

Periodic Maintenance and Adjustment (Continued)

Adjusting Drive Chain Slack

Step-by-step guide to loosening and tensioning the drive chain.

Cleaning and Lubricating Drive Chain

Instructions for cleaning and lubricating the drive chain with special lubricant.

Periodic Maintenance and Adjustment (Continued)

Cable Lubrication

Checking and lubricating control cables and throttle grip/cable.

Periodic Maintenance and Adjustment (Continued)

Pedal and Lever Lubrication

Lubricating brake/shift pedals and brake/clutch levers.

Periodic Maintenance and Adjustment (Continued)

Centerstand and Sidestand Lubrication

Lubricating centerstand and sidestand pivots and contact surfaces.

Ignition Cut-Off System and Sidestand Switch

Explanation of the sidestand switch's role in the ignition cut-off system.

Periodic Maintenance and Adjustment (Continued)

Front Fork Inspection

Checking the condition and operation of the front fork.

Steering System Check

Checking the steering for worn bearings or looseness.

Periodic Maintenance and Adjustment (Continued)

Wheel Bearings Inspection

Checking front and rear wheel bearings for play or smooth rotation.

Battery Check and Connections

Checking battery connections and ensuring they are properly tightened.

Periodic Maintenance and Adjustment (Continued)

Battery Charging and Storage

Instructions for charging and storing the VRLA battery.

Battery Installation and Removal

Procedures for removing and installing the motorcycle battery.

Periodic Maintenance and Adjustment (Continued)

Replacing Fuses

Procedure for replacing blown fuses with the correct amperage.

Lighting System Checks

Checking LED brake/tail and turn signal lights and fuses.

Periodic Maintenance and Adjustment (Continued)

Auxiliary Light and License Plate Bulb Replacement

Checking auxiliary lights and replacing license plate bulb.

Headlight Bulb Replacement

Step-by-step guide for replacing the headlight bulb.

Periodic Maintenance and Adjustment (Continued)

Troubleshooting Introduction

General advice on troubleshooting common motorcycle problems.

Periodic Maintenance and Adjustment (Continued)

Troubleshooting Charts: Starting and Performance Issues

Diagnostic charts for fuel, battery, ignition, and compression issues.

Motorcycle Care and Storage

Matte Color Finish Care

Advice on cleaning and caring for matte finished parts.

General Cleaning Procedures

Guidelines for cleaning the motorcycle, including before and after riding.

Motorcycle Care and Storage (Continued)

Cleaning After Normal Use

Steps for cleaning the motorcycle after regular operation.

Cleaning After Corrosive Conditions

Specific cleaning steps for riding in rain, near the sea, or on salted roads.

Post-Cleaning Procedures

Steps to dry, polish, and protect the motorcycle after cleaning.

Motorcycle Care and Storage (Continued)

Short-term Storage Guidelines

Recommendations for short-term storage of the motorcycle.

Long-term Storage Procedures

Detailed steps for preparing the motorcycle for long-term storage.

Motorcycle Care and Storage (Continued)

Long-term Storage Precautions

Final checks and precautions for long-term motorcycle storage.

Specifications

Dimensions, Weight, and Engine Specs

Detailed specifications for dimensions, weight, engine, oil, and air filter.

Fuel, Spark Plugs, Clutch, Transmission, Chassis

Specifications for fuel, spark plugs, clutch, transmission, and chassis.

Specifications (Continued)

Tires, Wheels, Brakes, and Suspension

Specifications for tires, wheels, brakes, and suspension systems.

Electrical System and Battery

Specifications for electrical system voltage, ignition, charging, and battery.

Specifications (Continued)

Lighting and Fuse Specifications

Specifications for bulb wattage and fuse amperage ratings.

Specifications (Continued)

Electric System Diagram

Wiring diagram illustrating the motorcycle's electrical system.

Consumer Information

Vehicle Identification Numbers

Recording vehicle identification, engine serial, and model label information.

Consumer Information (Continued)

Model Label and Connector Information

Recording model label info; location of diagnostic and B-Box connectors.

Consumer Information (Continued)

Vehicle Data Recording and Privacy

Explanation of ECU data storage, usage, and privacy policy.

Regular Maintenance Coupons

Coupon N. 1

First periodic maintenance service coupon record.

Regular Maintenance Coupons (Continued)

Coupon N. 2

Second periodic maintenance service coupon record.

Regular Maintenance Coupons (Continued)

Coupon N. 3

Third periodic maintenance service coupon record.

Regular Maintenance Coupons (Continued)

Coupon N. 4

Fourth periodic maintenance service coupon record.

Regular Maintenance Coupons (Continued)

Coupon N. 5

Fifth periodic maintenance service coupon record.

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