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Berthold MicroPolar LB 566 - User Manual

Berthold MicroPolar LB 566
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Concentration Meters
MicroPolar (++)
LB 566
User’s Guide
Hardware Manual
41986BA2
Rev. Nr.: 08, 07/2023

Table of Contents

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Summary

Concentration Meters MicroPolar (++) LB 566 Users Guide

Chapter 1. Safety Summary

Symbols and Warnings

Explains symbols and warnings used in the manual for safety and operational guidance.

General Information and Regulations

Details important safety measures, national regulations, engineering rules, and information sources.

General Safety Instructions

Provides essential safety instructions for operating the equipment, including environmental conditions and handling.

Chapter 2. General Information

Use and Function of MicroPolar LB 566

Defines the intended purpose of the LB 566 concentration measuring system and highlights inappropriate uses.

Frequency License and Compliance

Details compliance with FCC rules, Industry Canada standards, and outlines operation conditions and license labels.

Intended Use and Product Limitations

Describes how the LB 566 determines water/moisture content and concentration, including sensor types and operational tips.

Explanation of Technical Terms

Provides definitions for key terms used in the manual, such as Attenuation, FlowCell, HF cable, and Microwaves.

Chapter 3. System Description

Principle of Measurement: Microwave Transmission

Explains how microwaves are used to measure phase shift and attenuation for concentration determination.

Calculation of Measured Values

Details the formula for calculating measured values based on phase and attenuation, including limitations.

Temperature Compensation (TC)

Explains the need for temperature compensation and the formula for calculating it with measured temperature.

Throughput Calculation and Output

Describes how to calculate throughput (mass flow) for pipeline applications and output the result via current output.

Mechanical Components of the System

Describes the various mechanical components of the measuring system, including evaluation units, flow cells, probes, and cables.

Assembly on a Pipeline

Details the installation of the evaluation unit and FlowCell for pipeline applications, including preferred orientation and sample points.

Assembly on a Container

Describes the installation of the evaluation unit and container probe for process containers, emphasizing cable length and sampling points.

Chapter 4. Getting Started

Transport and Handling

Provides warnings and recommendations for transporting system components, including packaging, shock protection, and weight considerations.

Commissioning the FlowCell

Guides through the installation and connection steps for commissioning the FlowCell.

Commissioning the Container Probe

Guides through the installation and connection steps for commissioning the container probe.

Connecting the Evaluation Unit

Details the final connection steps for the evaluation unit, including pin configuration and digital output setup.

Chapter 5. Service Instructions

General Service Information

Discusses common malfunctions, identifying errors via display messages, and the non-repairable nature of certain modules.

Wear Parts and Replacement

Identifies wear parts like plastic caps and PEEK windows, and provides instructions for replacing plastic caps on container probes.

Instrument Cleaning Procedures

Provides instructions for cleaning system components using a damp cloth or warm water, respecting temperature limits.

Battery Maintenance and Replacement

Explains the role of the lithium battery, error messages related to battery voltage, and its service life.

Fuse Replacement

Details the location of mains fuses and the procedure for replacing them, emphasizing disconnection from mains and using correct ratings.

Chapter 6. Technical Data

Technical Data: Evaluation Unit

Details housing, weight, ambient conditions, display, and keyboard specifications for the evaluation unit.

Technical Data: Sensors and FlowCells

Provides technical specifications for FlowCells, including application, material, process coupling, pressure, temperature, and connections.

Technical Data: HF Cable

Details specifications for HF cables, including types, lengths, protection, and temperature ranges.

Serial Data Output Format (RS232;RS485)

Defines the headline and data format for serial output, including parameter codes, descriptions, and special characters.

Chapter 7. Certificates

EC Declaration of Conformity

Contains the EC Declaration of Conformity for the Concentration-Measuring System MicroPolar, listing relevant EC regulations and standards.

EHEDG Certificate of Compliance

EHEDG certificate for the microwave sensor FlowCell, confirming compliance with Hygienic Equipment Design criteria.

Frequency License and Expert Opinion

Presents the CE-marked Expert Opinion certificate and frequency license details, including essential requirements and submitted documents.

CTC Advanced Technical Acceptance Certificate

Certificate issued by CTC advanced, confirming that the equipment meets the requirements of the above-noted specification.

FCC;TCB Equipment Authorization Grant

Grant of Equipment Authorization from the FCC, detailing FCC Identifier, grantee, equipment class, and rule parts.

Chapter 8. Technical Drawings

Dimensional Drawings: Evaluation Unit Wall Housing

Provides detailed dimension drawings for the wall housing of the evaluation unit, showing front, side, and top views.

Electrical Wiring Diagram

Illustrates the electrical connections for MicroPolar and MicroPolar ++, detailing line input, terminal strips, and internal components.

Dimensional Drawings: FlowCells

Provides dimensional drawings for various FlowCell types including Flange (FDA), G-BS/M, and Welding Pipe connections.

Dimensional Drawings: Container Probes

Provides dimensional drawings for LB 5650 container probes and shows installation situations in pipelines.

Dimensional Drawings: Container Flush Probes

Provides dimensional drawings for LB 5651 container flush probes and shows installation situations in pipelines.

Assembly Sheets: LB 5650;LB 5651 Probes

Provides assembly instructions for LB 5650 and LB 5651 container probes, including installation in crystallizers and connection diagrams.

Chapter 4. Software Functions

Information on Menu Structure

Provides an overview of the LB 566's menu structure, access levels, and notes functions not relevant to the measuring system.

Menu Structure Overview

Presents a graphical overview of the LB 566's menu structure, showing navigation paths for Live Display, Diagnostic, Setup, and Language.

Start Menu Functions

Describes functions within the Start Menu: Live Display, Diagnostic, Setup, Access Level, and Language.

Diagnostic Menu Functions

Details the Diagnostic menu, including Datalog, Error log, Info, and Print Setup options for data logging and error reporting.

Setup Menu Functions

Explains the Setup menu options: Configuration, Calibration, Input/Output, Service, Product selection, and Password change.

Access Level Settings

Describes the Read only, User mode, and Service access levels, including password protection and password changes.

Language Selection

Allows selection of the dialog language for the user interface.

Configuration Settings

Covers configuration of General Data, Measurement modes, Plausibility limits, Microwave cable lengths, Mass Flow, and Units.

General Data Configuration

Details setting the current date, time, and tag for the measuring point within the General Data section.

Measurement Mode Configuration

Details configuration of Measurement Mode (batch/continuous), Start Mode, Averaging, and Current Output at Stop.

Plausibility Settings

Covers setting Process Limits for concentration range, Phase Measurement plausibility analysis, and Offline mode.

Phase Measurement Settings

Allows configuration of Sigma max, Phi/att ratio, and Auto set for phase measurement plausibility.

Offline Mode Configuration

Enables and configures the Offline mode, which activates when measured attenuation falls below a set minimum.

Massflow Calculation

Details the prerequisites and configuration for mass flow (throughput) calculation, including cross-sectional area and pipe inside diameter.

Calibration Procedures

Initiates system calibration, conc. calibration for one or two concentrations, and advanced settings.

System Adjust Procedure

Starts system adjustment to set phase and attenuation to zero, forming the measurement reference.

Calibrate Concentration

Guides through sampling, calibration parameter selection, and tuning for concentration measurement.

Sampling for Calibration

Details the process of taking and recording samples for calibration, including header information and sample management.

Sample Data (Expanded View)

Displays expanded sample data including current inputs, PT100, phase, and attenuation for detailed analysis.

Advanced Calibration Settings

Allows setting Tare values, Number of Calibration Sweeps, Process Type, and Split Value for advanced calibration.

Calibration Formula and Coefficients

Explains the calibration formula and how to enter or automatically calculate calibration coefficients (A, B, C, D, E, F, G).

Inputs and Outputs Configuration

Covers configuration of Current Output, Current Input, PT100, Digital Output, and Digital Input settings.

Current Output Configuration

Details how to adjust and assign signals to current outputs, including 4 mA and 20 mA display values.

Current Output 1 Settings

Explains assignment options for Current Output 1, 4 mA and 20 mA values, and test/adjust functions.

Current Output 2 Settings

Details functions for Current Output 2, including assignment options, range (0-20mA or 4-20mA), and test/adjust.

Current Input Configuration

Explains how to configure Current Input 1 and Current Input 2, including activation and calibration menus.

Current Input 1 Configuration

Details settings for Current Input 1: Status, Range (0-20mA/4-20mA), 0/4mA and 20mA display values, Adjust, and Live current.

Current Input 2 Configuration

Details settings for Current Input 2, noting they correspond to Current Input 1.

PT100 Input Configuration

Explains enabling and adjusting the PT100 input, including requirements for resistance and displaying live temperature.

Digital Output Configuration (Relays)

Describes the two relays (Relay 1 and Relay 2) and the functions that can be assigned to them, including Error, Hold, and Alarm.

Digital Input Configuration

Explains the three digital inputs and the functions that can be assigned to them, such as Start/Stop, Hold, Sampling, and Product selection.

Service Functions

Covers factory settings, general reset, memory tool operations for parameter and datalog saving, and data printout options.

Trend Display Function

Explains how to use the Trend Display by zooming on measurement values and corresponds to datalog content.

Chapter 5. Configuration

Configuration Setup Overview

Guides users to navigate the menu for configuration setup, starting from the main menu via SETUP.

General Data Configuration

Details setting the current date, time, and tag for the measuring point within the General Data section.

Measurement Configuration

Instructs to check and adapt measurement settings like Mode, Start Mode, Averaging, and Reset Averaging.

Plausibility Configuration

Explains adjusting process limits for concentration range and setting up phase measurement and offline mode.

Microwave Configuration (Cable Lengths)

Covers entering reference and signal cable lengths, correcting factory-set values to match actual geometry.

Unit Configuration

Allows setting desired units for concentrations, current inputs, and temperature measurements.

Marker Configuration

Enables setting a marker with up to 5 characters to identify values in the live display.

Start Calibration Coefficients

Guides users to start calibration and access coefficients, explaining the default calculation formula (Measured value = A * Phase + C).

Configure Plausibility Settings

Explains how to configure Plausibility settings including Sigma max, Phi/att ratio, and Auto set, and how to determine the Phi/att ratio.

Chapter 6. Calibration

System Adjust Procedure

Guides through the System Adjust process, which sets phase and attenuation to zero, forming the measurement reference.

Verifying Reference Values

Explains how to check reference values for Sigma and Attenuation after system adjustment.

Sampling for Calibration

Details the process of starting measurement, taking samples, and saving them for calibration, including temperature compensation.

Chapter 7. Start-up of MicroPolar ++

System Adjustment and Calibration for MicroPolar ++

Explains that system adjustment and calibration are similar to standard MicroPolar, but highlights the minimum attenuation requirement for the ++ unit.

Chapter 8. Calibration and Advanced

Plausibility and Phi;Att Ratio Configuration

Details how to configure Plausibility settings and the Phi/Att ratio, including entering known values or using auto-set.

Determining Phi;Att Ratio

Provides steps to determine the Phi/att ratio by performing a process recording or entering a start value.

Process Recording for Plausibility Analysis

Explains the process recording procedure to determine the phase and attenuation ratio for plausibility analysis.

Adjusting the Calibration (Fine Tuning)

Explains how to enter a correction factor and offset for subsequent calibration adjustment, including an example offset calculation.

Outputting the Start-up Protocol

Guides on how to print the start-up protocol via RS232 and RS485, including its contents and further information.

Calibration Procedures

Details various setup options for calibration, including Cal. Base selection (Phase, Attenuation, Both).

Calibration with Two Concentrations

Describes calibrating for two concentrations by changing the process type and repeating calibration for concentration 2.

Calibration with Split Value

Explains calibration combining two curves in one range, defining the split value and sample assignment based on concentration.

Typical Calibration Coefficients;Start Values

Provides typical calibration coefficients (A and C) for dry matter and moisture determination under specific conditions.

Chapter 9. Password Management

Password Forgotten Procedure

Explains how to reset the user level password if forgotten, by turning the device off and on while pressing a specific key.

Chapter 10. Error Lists and Device States

Error Codes: Power Failures

Lists error codes related to power failures (24V, 9V, 5V, 3V) and battery failure, with probable causes and corrections.

Error Codes: Temperature Issues

Lists error codes for attention due to ambient temperature too high or RF temperature out of range, with checks for operating temperature.

Error Codes: Hardware Failures

Details error codes for hardware failures like program memory corruption, data memory corruption, I2C-bus communication, and LCD issues.

Error Codes: Sensor Errors

Lists error codes for sensor issues such as phase variance too high, no product, no system adjustment, and insertion loss.

Error Codes: Analog Input Range Errors

Details error codes for current input 1, current input 2, and PT100 temperature being out of range.

Error Codes: Measurement Range Errors

Lists error codes for concentration or loading values being out of range, sync time issues, and waiting for sync values.

Error Codes: Auxiliary Measurement Errors

Details error codes related to mass flow calculation, including invalid product speed or density.

Error Codes: Analog Output Range Errors

Lists error codes for current output 1 and 2 being out of range, indicating concentration is outside the current range.

Error Code: Watchdog

Reports watchdog errors, suggesting contact with Berthold Technologies Service.

Error Code: System Errors

Details system errors like 'No time / date setting', prompting the user to enter the date and time.

Error Codes: Density Calculation Errors

Lists error codes for density calculation errors, related to radiometric MPUA or height signal out of range.

Error Codes: Input Errors

Details input errors such as value too large/small, table empty, faulty chart data, no chart data, or sampling full.

Device States and LED Indicators

Explains different device states (Error, Warning, Hold, Offline) and their corresponding LED indications and current output behaviors.

Chapter 11. Start-up Protocol

Example Start-up Protocol

Provides an example start-up protocol table with parameters, codes, and interpretation for service personnel.

Sampling Data Table

Presents a table structure for recording sample data, including columns for Active, Measured value, Lab value, current inputs, PT100, Phi(fm), and Attenuation.

Summary

Concentration Meters MicroPolar (++) LB 566 Users Guide

Chapter 1. Safety Summary

Symbols and Warnings

Explains symbols and warnings used in the manual for safety and operational guidance.

General Information and Regulations

Details important safety measures, national regulations, engineering rules, and information sources.

General Safety Instructions

Provides essential safety instructions for operating the equipment, including environmental conditions and handling.

Chapter 2. General Information

Use and Function of MicroPolar LB 566

Defines the intended purpose of the LB 566 concentration measuring system and highlights inappropriate uses.

Frequency License and Compliance

Details compliance with FCC rules, Industry Canada standards, and outlines operation conditions and license labels.

Intended Use and Product Limitations

Describes how the LB 566 determines water/moisture content and concentration, including sensor types and operational tips.

Explanation of Technical Terms

Provides definitions for key terms used in the manual, such as Attenuation, FlowCell, HF cable, and Microwaves.

Chapter 3. System Description

Principle of Measurement: Microwave Transmission

Explains how microwaves are used to measure phase shift and attenuation for concentration determination.

Calculation of Measured Values

Details the formula for calculating measured values based on phase and attenuation, including limitations.

Temperature Compensation (TC)

Explains the need for temperature compensation and the formula for calculating it with measured temperature.

Throughput Calculation and Output

Describes how to calculate throughput (mass flow) for pipeline applications and output the result via current output.

Mechanical Components of the System

Describes the various mechanical components of the measuring system, including evaluation units, flow cells, probes, and cables.

Assembly on a Pipeline

Details the installation of the evaluation unit and FlowCell for pipeline applications, including preferred orientation and sample points.

Assembly on a Container

Describes the installation of the evaluation unit and container probe for process containers, emphasizing cable length and sampling points.

Chapter 4. Getting Started

Transport and Handling

Provides warnings and recommendations for transporting system components, including packaging, shock protection, and weight considerations.

Commissioning the FlowCell

Guides through the installation and connection steps for commissioning the FlowCell.

Commissioning the Container Probe

Guides through the installation and connection steps for commissioning the container probe.

Connecting the Evaluation Unit

Details the final connection steps for the evaluation unit, including pin configuration and digital output setup.

Chapter 5. Service Instructions

General Service Information

Discusses common malfunctions, identifying errors via display messages, and the non-repairable nature of certain modules.

Wear Parts and Replacement

Identifies wear parts like plastic caps and PEEK windows, and provides instructions for replacing plastic caps on container probes.

Instrument Cleaning Procedures

Provides instructions for cleaning system components using a damp cloth or warm water, respecting temperature limits.

Battery Maintenance and Replacement

Explains the role of the lithium battery, error messages related to battery voltage, and its service life.

Fuse Replacement

Details the location of mains fuses and the procedure for replacing them, emphasizing disconnection from mains and using correct ratings.

Chapter 6. Technical Data

Technical Data: Evaluation Unit

Details housing, weight, ambient conditions, display, and keyboard specifications for the evaluation unit.

Technical Data: Sensors and FlowCells

Provides technical specifications for FlowCells, including application, material, process coupling, pressure, temperature, and connections.

Technical Data: HF Cable

Details specifications for HF cables, including types, lengths, protection, and temperature ranges.

Serial Data Output Format (RS232;RS485)

Defines the headline and data format for serial output, including parameter codes, descriptions, and special characters.

Chapter 7. Certificates

EC Declaration of Conformity

Contains the EC Declaration of Conformity for the Concentration-Measuring System MicroPolar, listing relevant EC regulations and standards.

EHEDG Certificate of Compliance

EHEDG certificate for the microwave sensor FlowCell, confirming compliance with Hygienic Equipment Design criteria.

Frequency License and Expert Opinion

Presents the CE-marked Expert Opinion certificate and frequency license details, including essential requirements and submitted documents.

CTC Advanced Technical Acceptance Certificate

Certificate issued by CTC advanced, confirming that the equipment meets the requirements of the above-noted specification.

FCC;TCB Equipment Authorization Grant

Grant of Equipment Authorization from the FCC, detailing FCC Identifier, grantee, equipment class, and rule parts.

Chapter 8. Technical Drawings

Dimensional Drawings: Evaluation Unit Wall Housing

Provides detailed dimension drawings for the wall housing of the evaluation unit, showing front, side, and top views.

Electrical Wiring Diagram

Illustrates the electrical connections for MicroPolar and MicroPolar ++, detailing line input, terminal strips, and internal components.

Dimensional Drawings: FlowCells

Provides dimensional drawings for various FlowCell types including Flange (FDA), G-BS/M, and Welding Pipe connections.

Dimensional Drawings: Container Probes

Provides dimensional drawings for LB 5650 container probes and shows installation situations in pipelines.

Dimensional Drawings: Container Flush Probes

Provides dimensional drawings for LB 5651 container flush probes and shows installation situations in pipelines.

Assembly Sheets: LB 5650;LB 5651 Probes

Provides assembly instructions for LB 5650 and LB 5651 container probes, including installation in crystallizers and connection diagrams.

Chapter 4. Software Functions

Information on Menu Structure

Provides an overview of the LB 566's menu structure, access levels, and notes functions not relevant to the measuring system.

Menu Structure Overview

Presents a graphical overview of the LB 566's menu structure, showing navigation paths for Live Display, Diagnostic, Setup, and Language.

Start Menu Functions

Describes functions within the Start Menu: Live Display, Diagnostic, Setup, Access Level, and Language.

Diagnostic Menu Functions

Details the Diagnostic menu, including Datalog, Error log, Info, and Print Setup options for data logging and error reporting.

Setup Menu Functions

Explains the Setup menu options: Configuration, Calibration, Input/Output, Service, Product selection, and Password change.

Access Level Settings

Describes the Read only, User mode, and Service access levels, including password protection and password changes.

Language Selection

Allows selection of the dialog language for the user interface.

Configuration Settings

Covers configuration of General Data, Measurement modes, Plausibility limits, Microwave cable lengths, Mass Flow, and Units.

General Data Configuration

Details setting the current date, time, and tag for the measuring point within the General Data section.

Measurement Mode Configuration

Details configuration of Measurement Mode (batch/continuous), Start Mode, Averaging, and Current Output at Stop.

Plausibility Settings

Covers setting Process Limits for concentration range, Phase Measurement plausibility analysis, and Offline mode.

Phase Measurement Settings

Allows configuration of Sigma max, Phi/att ratio, and Auto set for phase measurement plausibility.

Offline Mode Configuration

Enables and configures the Offline mode, which activates when measured attenuation falls below a set minimum.

Massflow Calculation

Details the prerequisites and configuration for mass flow (throughput) calculation, including cross-sectional area and pipe inside diameter.

Calibration Procedures

Initiates system calibration, conc. calibration for one or two concentrations, and advanced settings.

System Adjust Procedure

Starts system adjustment to set phase and attenuation to zero, forming the measurement reference.

Calibrate Concentration

Guides through sampling, calibration parameter selection, and tuning for concentration measurement.

Sampling for Calibration

Details the process of taking and recording samples for calibration, including header information and sample management.

Sample Data (Expanded View)

Displays expanded sample data including current inputs, PT100, phase, and attenuation for detailed analysis.

Advanced Calibration Settings

Allows setting Tare values, Number of Calibration Sweeps, Process Type, and Split Value for advanced calibration.

Calibration Formula and Coefficients

Explains the calibration formula and how to enter or automatically calculate calibration coefficients (A, B, C, D, E, F, G).

Inputs and Outputs Configuration

Covers configuration of Current Output, Current Input, PT100, Digital Output, and Digital Input settings.

Current Output Configuration

Details how to adjust and assign signals to current outputs, including 4 mA and 20 mA display values.

Current Output 1 Settings

Explains assignment options for Current Output 1, 4 mA and 20 mA values, and test/adjust functions.

Current Output 2 Settings

Details functions for Current Output 2, including assignment options, range (0-20mA or 4-20mA), and test/adjust.

Current Input Configuration

Explains how to configure Current Input 1 and Current Input 2, including activation and calibration menus.

Current Input 1 Configuration

Details settings for Current Input 1: Status, Range (0-20mA/4-20mA), 0/4mA and 20mA display values, Adjust, and Live current.

Current Input 2 Configuration

Details settings for Current Input 2, noting they correspond to Current Input 1.

PT100 Input Configuration

Explains enabling and adjusting the PT100 input, including requirements for resistance and displaying live temperature.

Digital Output Configuration (Relays)

Describes the two relays (Relay 1 and Relay 2) and the functions that can be assigned to them, including Error, Hold, and Alarm.

Digital Input Configuration

Explains the three digital inputs and the functions that can be assigned to them, such as Start/Stop, Hold, Sampling, and Product selection.

Service Functions

Covers factory settings, general reset, memory tool operations for parameter and datalog saving, and data printout options.

Trend Display Function

Explains how to use the Trend Display by zooming on measurement values and corresponds to datalog content.

Chapter 5. Configuration

Configuration Setup Overview

Guides users to navigate the menu for configuration setup, starting from the main menu via SETUP.

General Data Configuration

Details setting the current date, time, and tag for the measuring point within the General Data section.

Measurement Configuration

Instructs to check and adapt measurement settings like Mode, Start Mode, Averaging, and Reset Averaging.

Plausibility Configuration

Explains adjusting process limits for concentration range and setting up phase measurement and offline mode.

Microwave Configuration (Cable Lengths)

Covers entering reference and signal cable lengths, correcting factory-set values to match actual geometry.

Unit Configuration

Allows setting desired units for concentrations, current inputs, and temperature measurements.

Marker Configuration

Enables setting a marker with up to 5 characters to identify values in the live display.

Start Calibration Coefficients

Guides users to start calibration and access coefficients, explaining the default calculation formula (Measured value = A * Phase + C).

Configure Plausibility Settings

Explains how to configure Plausibility settings including Sigma max, Phi/att ratio, and Auto set, and how to determine the Phi/att ratio.

Chapter 6. Calibration

System Adjust Procedure

Guides through the System Adjust process, which sets phase and attenuation to zero, forming the measurement reference.

Verifying Reference Values

Explains how to check reference values for Sigma and Attenuation after system adjustment.

Sampling for Calibration

Details the process of starting measurement, taking samples, and saving them for calibration, including temperature compensation.

Chapter 7. Start-up of MicroPolar ++

System Adjustment and Calibration for MicroPolar ++

Explains that system adjustment and calibration are similar to standard MicroPolar, but highlights the minimum attenuation requirement for the ++ unit.

Chapter 8. Calibration and Advanced

Plausibility and Phi;Att Ratio Configuration

Details how to configure Plausibility settings and the Phi/Att ratio, including entering known values or using auto-set.

Determining Phi;Att Ratio

Provides steps to determine the Phi/att ratio by performing a process recording or entering a start value.

Process Recording for Plausibility Analysis

Explains the process recording procedure to determine the phase and attenuation ratio for plausibility analysis.

Adjusting the Calibration (Fine Tuning)

Explains how to enter a correction factor and offset for subsequent calibration adjustment, including an example offset calculation.

Outputting the Start-up Protocol

Guides on how to print the start-up protocol via RS232 and RS485, including its contents and further information.

Calibration Procedures

Details various setup options for calibration, including Cal. Base selection (Phase, Attenuation, Both).

Calibration with Two Concentrations

Describes calibrating for two concentrations by changing the process type and repeating calibration for concentration 2.

Calibration with Split Value

Explains calibration combining two curves in one range, defining the split value and sample assignment based on concentration.

Typical Calibration Coefficients;Start Values

Provides typical calibration coefficients (A and C) for dry matter and moisture determination under specific conditions.

Chapter 9. Password Management

Password Forgotten Procedure

Explains how to reset the user level password if forgotten, by turning the device off and on while pressing a specific key.

Chapter 10. Error Lists and Device States

Error Codes: Power Failures

Lists error codes related to power failures (24V, 9V, 5V, 3V) and battery failure, with probable causes and corrections.

Error Codes: Temperature Issues

Lists error codes for attention due to ambient temperature too high or RF temperature out of range, with checks for operating temperature.

Error Codes: Hardware Failures

Details error codes for hardware failures like program memory corruption, data memory corruption, I2C-bus communication, and LCD issues.

Error Codes: Sensor Errors

Lists error codes for sensor issues such as phase variance too high, no product, no system adjustment, and insertion loss.

Error Codes: Analog Input Range Errors

Details error codes for current input 1, current input 2, and PT100 temperature being out of range.

Error Codes: Measurement Range Errors

Lists error codes for concentration or loading values being out of range, sync time issues, and waiting for sync values.

Error Codes: Auxiliary Measurement Errors

Details error codes related to mass flow calculation, including invalid product speed or density.

Error Codes: Analog Output Range Errors

Lists error codes for current output 1 and 2 being out of range, indicating concentration is outside the current range.

Error Code: Watchdog

Reports watchdog errors, suggesting contact with Berthold Technologies Service.

Error Code: System Errors

Details system errors like 'No time / date setting', prompting the user to enter the date and time.

Error Codes: Density Calculation Errors

Lists error codes for density calculation errors, related to radiometric MPUA or height signal out of range.

Error Codes: Input Errors

Details input errors such as value too large/small, table empty, faulty chart data, no chart data, or sampling full.

Device States and LED Indicators

Explains different device states (Error, Warning, Hold, Offline) and their corresponding LED indications and current output behaviors.

Chapter 11. Start-up Protocol

Example Start-up Protocol

Provides an example start-up protocol table with parameters, codes, and interpretation for service personnel.

Sampling Data Table

Presents a table structure for recording sample data, including columns for Active, Measured value, Lab value, current inputs, PT100, Phi(fm), and Attenuation.

Berthold MicroPolar LB 566 Specifications

General IconGeneral
Light SourceLED
Resolution0.001°
Power Supply24 V DC
Wavelength589 nm
Dimensions200 x 300 x 150 mm

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