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Berthold LB 442 User Manual

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Radiometric
Bulk Flow Meter
LB 442
Id. No. 32815BA2
Rev. Nr.: 02 10.10.2001

Table of Contents

Questions and Answers:

Berthold LB 442 Specifications

General IconGeneral
BrandBerthold
ModelLB 442
CategoryMeasuring Instruments
LanguageEnglish

Summary

Revision History

Section 1 Introduction

Safety Summary

General and specific safety warnings for operation and maintenance.

Overview

Describes the purpose and general capabilities of the LB 442 bulk flow meter.

Section 2 System Description

Use and Function of the Bulk Flow Meter

Details the applications and primary functions of the radiometric bulk flow meter.

The Principle of Measurement

Explains the radiometric measurement method based on gamma radiation attenuation.

Measuring Configuration

Discusses various configurations for optimal measurement geometry and system components.

Instrument Description

Provides details on the individual components of the measuring system.

Detector

Explains the scintillation counter detector, its components, and working principle.

Tachometer

Details the function and installation of the tachometer for speed measurement.

Section 3 Installation

General Safety Precautions

Outlines essential safety measures and precautions during installation.

Installation of the Measuring Device

Covers the procedures for installing the measuring frame and detector components.

Installation on Conveyor Belts

Specific instructions for mounting the measuring device on conveyor belts.

Installation of Water Cooling

Instructions for installing the water cooling system for detector temperature control.

Tachometer Installation (Option)

Steps for installing the optional tachometer for speed measurement.

Installation of Evaluation Unit

Guidance on mounting and installing the LB 442 evaluation unit.

Section 4 Electrical Connections

Detector

Describes how to connect the detector to the evaluation unit via a 2-wire cable.

Evaluation Unit LB 442

Details the terminal connections and wiring for the LB 442 evaluation unit.

Section 5 Getting Started

Quick Installation Overview

Provides a step-by-step overview for initial system setup and installation.

Getting Started

Guides users through initial system operation and setup procedures.

Basic Settings

Details the essential initial settings and parameter configurations for the system.

Calibration

Outlines the process of calibrating the system for accurate measurements.

Section 6 Evaluation Unit LB 442

General Description

Overview of the evaluation unit's design, features, and operation.

Software Functions and System Configuration

Detailed explanation of software features, configuration options, and system settings.

Slave Menu Functions

Describes the functions and settings available in the slave unit's menu.

Section 7 Calibration

Background

Explains the importance of determining background radiation levels for accurate measurements.

Tare Measurement

Details the process of determining the zero or tare weight for accurate readings.

Calibration

Covers the procedures and principles for calibrating the radiometric bulk flow meter.

Preparation for Calibration Weighing

Discusses required material quantities and preparations for calibration.

Standard Calibration Procedure Step-by-Step

Provides a detailed, step-by-step guide for performing system calibration.

Section 8 Checking the Calibration

General Information

Information on how to perform performance checks and correct calibration deviations.

Correction of Calibration

How to correct calibration by performing a tare measurement and checking deviations.

Correction of Display Value

Explains how to adjust display values using offset and factor settings.

Section 9 Operation of the Radiometric Bulk Flow Meter

Live Display

How to view real-time measurement data and cycle through different display options.

Regular Operation

Details on how to conduct normal measurements and interpret results.

Zero Point Correction through Tare Measurements

Importance and process of performing tare measurements for compensation.

Operation with Different Materials

How to handle and calibrate for different product types.

Evaluation Unit as Dry Weight Computer

Using the unit for calculating dry weight with moisture compensation.

Starting/Stopping Operation of the System

Procedures for safely starting and stopping the measuring system.

Error Messages

Information on identifying, understanding, and resolving system errors.

Section 10 Technical Data

Evaluation Unit LB 442

Technical specifications and parameters for the LB 442 evaluation unit.

Detector

Technical specifications for the scintillation counter detector types.

Wall Housing LB4460

Technical details for the LB4460 wall housing.

Section 11 Service Instructions

General Safety Precautions

Safety guidelines for working with electrical components and radioactive sources.

Trouble Shooting

A table listing common problems, their causes, and potential solutions.

Shielding and Source

Information on shielding maintenance, source replacement, and safety checks.

Evaluation Unit LB 442

Service procedures, battery information, and error code listings for the evaluation unit.

Battery

Details the battery type and its function for clock power.

Error Code Listing

Comprehensive list of error codes, their causes, and solutions.

Error Code Listing with Signal Output

Error codes correlating with alarm relay and output signal status.

Service Functions

Procedures for testing and adjusting system functions like output current and relays.

Scintillation Detector

Information on detector working principles, malfunctions, and component checks.

Replacing the Crystal-Multiplier Assembly

Procedures for replacing the crystal-multiplier assembly.

Replacing the Evaluation Unit

Steps for replacing the entire evaluation unit and transferring data.

Section 12 Radiation Protection

Basics and Guidelines

Fundamental principles and guidelines for working safely with radioactive materials.

Safety Instructions

Specific safety instructions related to shielding installation and rod source replacement.

Radiation Dose Calculations

How to estimate and calculate expected radiation exposure for various tasks.

Emergency Instructions

Procedures to follow in case of serious operational trouble or suspected malfunctions.

Section 13 Appendix

Certificates

Contains ATEX certificates for the evaluation unit, detector, and wall housing.

Parameter Protocol (Example printout)

An example printout of the system's parameter configuration.

Tachometer Installation

Installation instructions for the tachometer.

Mechanical Drawings

Technical drawings and dimensions for various system components.

Wiring Diagram

Diagrams showing the electrical connections for the system.

Menu Structure

Visual representation of the system's menu structure for parameter access.

Configuration List

A comprehensive list of system functions, ranges, and default values.

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