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Uni-Probe LB 491
Berthold Uni-Probe LB 491 User Manual
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JO
7LPH
User’
s Manual
ID-No. 38478BA
2B
Re
v
.
-No.: 01
27.5.08
Embedded S
oft. R
ev
.
100
Device Description R
ev
. 03/04 HAR
T
Device Desc
ription Rev
. 01 PA
Device Desc
ription Rev
. 01 FF
Pr
ocess Contr
ol
detect and iden
tify
Density M
easurement
Uni-Pr
obe LB
491
With All Supplements
2
Table of Contents
Default Chapter
7
Table of Contents
7
General Information
21
General Safety Precautions
21
Use and Function
21
Specific Warnings
22
Radiation Protection Guidelines
23
System Description
25
Measuring System
25
Uni-Probe Hardware
27
Measuring Principle
30
Basic Measuring Configuration
31
Technical Data
32
Detector Code
35
Uni-Probe LB 491 Nomenclature
35
LB Numerical Code
36
Installation
37
Transport to the Installation Site
39
Radioactive Sources
41
Installation on Pipelines
46
Installation in a Container
49
Detector Protection
51
Installation of Pt100
53
Electrical Installation
55
Conduits
56
Terminals
59
Switch Setting
61
Connecting the Uni-Probe
63
Uni-Probe with Ex I Current Output
65
Uni-Probe with Signal Output Profibus PA / FOUNDATION
76
Uni-Probe with Intrinsically Safe Signal Output Profibus PA / FOUNDATION
79
Repair, Maintenance and Service
83
General Safety Precautions
83
Visual Inspection of the Uni-Probe
85
Checking the Connection Box
86
Trouble Shooting
87
Replacing the Complete Uni-Probe
89
Replacing the Electronics Module
90
Replacing the Crystal-Multiplier Assembly
93
Replacing the Digital Board
94
Replacing the Power Supply Unit
96
Replacing Fuses
97
Updating the Embedded Software in the Uni-Probe
98
Scintillation Detector
103
Customer Service
106
Returning Repairs
107
Certificates
109
ATEX Certificate
109
FM Certificate
121
CSA Certificate
122
EG Declaration of Conformity
124
Screw Fittings and Accessories
125
ATEX Cable Screw Fittings
125
ATEX-Adapter (Ex D IIC) for Screwed Cable Glands
127
Dummy Plug
127
Material Safety Data Sheet for Lubricant OKS
128
Technical Drawings
131
Point Detector with Frontal Irradiation
131
Point Detector with Lateral Irradiation
132
Point Detector Mounting Clamps
133
Sunscreen
133
Point Detector Installation on a Container
134
Holder Mounted on Uni-Probe
134
Required Amount of Cooling Water for Point
135
Detector
135
Instructions for Installation of the Water Cooling
135
Point Source Shielding LB 744X
136
Safety Instructions
153
Transport and Assembly
157
Radiation Protection
159
General Information and Guidelines
159
Mounting the Shielding
161
Safety Measures
164
Protection against Theft
164
Accidents, Loss, Damage, Fire, Theft
165
Shielding and Source
167
Leak Test
169
Source Replacement
171
Point Source Replacement
171
Radiation Exposure During Source Replacement
174
Source Disposal
175
Safety Instructions for the Types of Protection ATEX / FM / CSA
179
Overview Ex-Versions
181
Type of Protection ATEX
182
Type of Protection FM/CSA
183
Volume 3
188
Hart
189
General Information on the HART ® Communicator
189
Connection, Power on and Power off of the HART Communicator
189
HART ® Communicator
189
Working with the HART Communica- Tor
190
Menu Structure
191
Information on the Menu Structure
191
Start Menu
194
Live Display
195
Probe Raw Data
196
View Parameters
196
Process Variables
197
Show Cal. Data
198
Status / Error Log
199
Show Error Log
200
Review
201
Access to Setup
203
Enter Password
204
Setup
205
Configuration
205
General Data
206
System Parameter
207
Measure Parameter
208
Damping Data
209
Rad. Interference
211
Pulse Rate Limits
212
Temp. Compensation
213
Suspension Meas
213
Calibration I/O
214
Calibration
214
Cal. Data
215
Enter Cal. Data
216
Adjust Curve
217
Save & Load Curve
218
Input / Output
218
Current I/O
218
Cout1 (Pv)
219
Volume 3
219
Cin1 (Temp)
220
Digital out Config
221
Digital Inputs
222
Service
222
Test Calculation
223
I/O Test
224
Status Dig. Input
224
Dig. Output Test
224
Current I/O Test
225
Analog Output 1
225
Analog Input 1/2
226
Probe Settings
226
Hv Settings
227
Plateau
228
Hart ® Interface
229
Getting Started Via the HART ® Communicator
231
Steps for Getting Started
231
Setup Protocol
232
Calibration Values
234
Calibration
235
Preparing Calibration
235
Measure Background
242
Operation Modes for Calibration
245
Two- and Multi-Point Calibration
245
Two- and Multi-Point Calibration
248
One-Point Calibration
253
Suspension Calibration
257
Temperature Compensation
262
Correcting the Measured Values
267
Functional Processes
269
Plateau Measurement
269
Changing the Uni-Probe Password
271
Explanations
273
Background
273
Radiation Interference Detection
275
Reading-In Pulse Rates
278
Calibration Modes
280
Measurement of Suspensions
286
Software Versions
291
Tables
297
Temperature Coefficients
298
Density of Water as a Function of the Temperature
300
Error Handling
301
Device Response to Errors
301
Error Handling Modes
302
Corrective Action
302
Reset
304
Operation Modes During Measurement
304
Error Reset
305
Fault Current
306
Setup Protocol
309
Parameter List
309
Calibration Values
311
PC Connection to the Uni-Probe
317
Installing and Working with DTM
319
Requirements
319
FDT Container
319
DTM Communication Software
320
SIMATIC PDM User Interface HART
327
PC Connection to the Uni-Probe
329
General Information on SIMATIC PDM
331
Hardware Requirements
332
Fifo Buffer
332
Getting Started with SIMATIC PDM
335
First Steps
335
Installing SIMATIC PDM
335
Installing the Uni-Probe LB 491 Device Description
339
Project Setup
340
Starting SIMATIC PDM
344
Menu Overview
345
FILE Menu
346
DEVICE Menu
359
VIEW Menu
394
OPTIONS Menu
400
HELP Menu
406
Calibration with SIMATIC PDM
407
Preparing Calibration
407
Measure Background
412
Operation Modes for Calibration
414
Two- and Multi-Point Calibration
416
One-Point Calibration
420
Suspension Calibration
423
Functional Processes
425
Plateau Measurement
425
Changing the Uni-Probe Password
428
Explanations
431
Background
431
Radiation Interference Detection
433
Reading-In Count Rates
436
Calibration Modes
438
Measurement of Suspensions
444
Error Handling
449
Device Response to Errors
449
Error Handling Modes
450
Corrective Action
451
Reset
452
Operation Modes During Measurement
453
Error Reset
453
Fault Current
454
Working with SIMATIC PDM
457
Starting SIMATIC PDM
457
The SIMATIC PDM Main Window
458
Device Icons in SIMATIC PDM
461
Process Operation
467
Important Information on the Operation
467
Alternative Operation Via HART
467
System Overview
468
Installation / Program Start
469
Installing the Device Description (DD)
469
Starting SIMATIC PDM
470
Device-Specific Menus
471
DEVICE Menu
472
VIEW Menu
510
Calibration with SIMATIC PDM
519
Preparing Calibration
519
Operation Modes for Calibration
527
Two- and Multi-Point Calibration
529
One-Point Calibration
534
Suspension Calibration
538
Functional Processes
541
Plateau Measurement
541
Define Unit of Measure and Unit for the Function
546
Explanations
549
Background
549
Radiation Interference Detection
551
Reading-In Pulse Rates
554
Error Handling
557
Device Response in Case of Errors
557
Error Handling Modes
558
Corrective Action
558
Reset
560
Operation Modes During Measurement
560
Foundation
564
Process Operation
565
Important Information on the Operation
565
Installation / Program Start
567
Installing the Device Description
567
Addressing the Density Meter Uni-Probe LB 491
567
Parameter Overview
569
Parameters for the Function Block Transducer
570
Parameters for the Function Blocks Analog Input
577
Parameters for the Function Blocks Analog Output
577
Calibration with FOUNDATION
579
Preparing Calibration
579
Set Background
581
Operation Modes for Calibration
582
Two- and Multi-Point Calibration
584
One-Point Calibration
587
Suspension Calibration
589
5 Functional Processes
591
Plateau Measurement
591
Functional Processes
591
Test Calculation (Test Signal Output)
593
Damping
594
Radiation Interference Detection
596
Input Configuration
596
Relay Configuration
597
Defining the Upper/Lower Pulse Rate Limit
598
Protecting Parameters against Modification
599
Reading out the Error Log
599
Explanations
601
Background
601
Radiation Interference Detection
603
Reading-In Pulse Rates
606
Error Handling
607
Device Response in Case of Error
607
Error Handling Modes
608
Reset
611
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Berthold Uni-Probe LB 491 Specifications
General
Brand
Berthold
Model
Uni-Probe LB 491
Category
Measuring Instruments
Language
English
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