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Boge
Compressor
S Series
Boge S Series User Manual
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Table of Contents
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5
Table of Contents
5
General Safety Instructions
9
Safety Instructions for Compressor Operation
9
Safety Instructions for Maintenance and Repair of the Compressor
10
Accident Prevention Regulations
10
Introduction
12
Symbols Used
12
Symbols on the Compressor
15
Intended Use
15
Inadmissible Use
15
Transportation Damage
16
Data on the Type Plate
16
Service
16
Technical Data
17
Function Description
23
Function Principle of the Air End
23
Air Circuit
23
Oil Circuit
24
Compressor Control
25
Supply Pressure
25
Operating States
25
Operating Modes
25
Short Operating Times
25
Control Devices
26
Operating Pressure Transmitter
26
Proportional Controller (Option for S-Series)
26
Safety and Monitoring Devices
27
General
27
Safety Temperature Limiting Device
27
Safety Valve
27
Monitoring the Drive and Fan Motor
27
Rotational Direction Monitoring
27
Safety Pressure Switch (Option)
27
System Pressure Build-Up (Option)
27
Water Cooling
28
Serial Connection
28
Parallel Connection
28
Cooling Water
29
Water Connection (for Water Cooling)
29
Cooling Water Quality
29
Transport
31
General
31
Transport Possibilities
31
Compressor Room
32
Installation Surface
32
Fire Protection
32
Admissible Environmental Influences
32
Frost Protection
32
Ventilation
32
Cooling Air Requirement
33
Ventilation Possibilities
34
Condensate Disposal
34
Installation
35
General
35
Checking the Delivery Scope
35
Installing the Compressor
35
Connecting the Compressor to the Compressed Air Network
35
Connecting the Cooling Water (Option)
36
Removing the Transport Securing Bolts
36
Activating the Belt Tensioning Device
37
Checking the Oil Level
37
Electrical Connection
39
Commissioning
40
Checking the Rotational Direction
40
Opening the Stop Valves
40
Checking for Leaks
40
Conduct Trail Run
40
Commissioning Following Extended Stoppages
41
General
43
General Faults
44
Safety Instructions
45
General
46
Maintenance through BOGE Service
46
Review of Regular Maintenance Work
46
Maintenance Intervals
47
General Information Concerning the Lubricants Used
48
Disposal of Used Operating Material
49
Spare and Wearing Parts
49
Regular Maintenance Work
50
Clean or Change Intake Filter
50
Cleaning the Filter Cartridge
50
Changing the Supply Air Filter Mats (Option)
51
Lubricating the Drive Motor Bearings
51
Drive Motors with Permanent Lubrication
51
Drive Motors with Lubrication Device
52
Servicing Drive Motor
53
Changing the V-Belt
54
Setting GM - Belt Tensioning Device S 40-2 - S 341
55
Checking the Oil Level, Topping up Oil
55
Changing the Oil Filter
57
Changing the Oil Separator
58
Oil Change
60
Flushing the Oil Circuit
62
Cleaning the Compressed Air / Oil Cooling Unit (Air Cooling)
62
Proportional Controller (Option for S-Series)
63
Checking the Safety Valve
64
Spare Parts and Optional Equipment
65
List of Spare and Wearing Parts (for Maintenance)
65
6.1 Flow Chart
67
Part 6: Flow Chart
67
Air Cooled Version, Standard
67
Water Cooled Version, Serial Connection
68
Air Cooled Version, Frequency-Controlled
69
Appendix
70
List of Maintenance and Service Work
70
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Boge S Series Specifications
General
Type
Screw Compressor
Drive
Direct drive
Cooling
Air / Water
Pressure
13 bar
Noise Level
78 dB(A)
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