BONFIGLIOLI 300 Series Installation Use And Service Manual

1
USE, INSTALLATION AND MAINTENANCE MANUAL
1.0 - GENERAL INFORMATION 2
1.1 - PURPOSE OF THE MANUAL ...................................................................................................................2
1.2 - PRODUCT IDENTIFICATION
....................................................................................................................3
1.3 - GLOSSARY AND TERMINOLOGY
............................................................................................................4
1.4 - REQUESTING TECHNICAL ASSISTANCE
.................................................................................................4
1.5 - MANUFACTURER’S LIABILITY
.................................................................................................................4
1.6 - CONSIGNMENT CONDITIONS
.................................................................................................................4
2.0 - TECHNICAL INFORMATION
5
2.1 - DESCRIPTION OF THE GEAR UNIT .........................................................................................................5
2.2 - CONFORMITY
.......................................................................................................................................5
2.3 - OPERATING LIMITS AND CONDITIONS
....................................................................................................5
3.0 - SAFETY INFORMATION
6
3.1 - SAFETY STANDARDS ............................................................................................................................6
4.0 - HANDLING AND TRANSPORT
7
4.1 - PACKAGING..........................................................................................................................................7
4.2 - HANDLING INSTRUCTIONS
....................................................................................................................7
4.2.1 - Moving the packages
.....................................................................................................................8
4.2.2 - Moving the equipment
....................................................................................................................8
4.3 - STORAGE
...........................................................................................................................................14
5.0 - INSTALLATION
15
5.1 - INSTALLING THE GEAR UNIT................................................................................................................15
5.1.1 - Flanged execution
........................................................................................................................15
5.1.2 - Foot mounting
.............................................................................................................................17
5.1.3 - Shaft mounting
............................................................................................................................18
5.1.4 - Installing accessories on solid input and output shafts
........................................................................19
5.2 - INSTALLING THE ELECTRIC MOTOR
.....................................................................................................21
5.3 - INSTALLING THE HYDRAULIC MOTOR
...................................................................................................22
5.4 - CONNECTING THE HYDRAULIC BRAKE
.................................................................................................23
5.5 - LUBRICATION
......................................................................................................................................29
6.0 - TESTING THE GEAR UNIT
30
7.0 - USING THE EQUIPMENT 30
8.0 - MAINTENANCE 31
8.1 - ROUTINE MAINTENANCE .....................................................................................................................32
8.2 - OIL CHANGES
.....................................................................................................................................33
8.3 - CHECKING OPERATIONAL EFFICIENCY
................................................................................................33
8.4 - CLEANING
...........................................................................................................................................33
9.0 - REPLACING PARTS
34
9.1 - REMOVING THE MOTOR ......................................................................................................................34
9.2 - DECOMMISSIONING THE GEAR UNIT
....................................................................................................34
10.0 - TROUBLESHOOTING
35
ANNEX 1 - CHECKING THE OIL LEVEL ON ATEX-SPECIFIED GEAR UNITS 36
ANNEX 2 - LUBRICANT CHARGE QUANTITY 37
Revisions
The catalogue revision list is given on page 42. The most recent versions of the catalogue are available at www.bonfiglioli.com.

BONFIGLIOLI 300 Series Specifications

General

Brand	BONFIGLIOLI
Model	300 Series
Category	DC Drives
Language	English