Bosch DCI 700 - Page 2

1 689 989 473 | 2021-08-24 Robert Bosch GmbH
1 Notes on the documentation... ...................... 3
1.1 Using the documentation... ............................. 3
1.2 Symbols used in the documentation... ........... 3
1.3 Warnings in the documentation... ................... 3
1.3.1 Meaning of the the signal words... .................. 3
1.3.2 Structure of warnings specic to sections... ... 3
1.3.3 Structure of embedded warnings... ................ 3
2 Safety... .......................................................... 3
2.1 IMPORTANT SAFETY INFORMATION... ............. 3
2.2 Warnings and mandatory-action signs on the
product... ........................................................ 4
2.3 Target group... ................................................. 4
2.4 Other applicable documents... ........................ 4
2.5 Intended use... ................................................ 4
2.6 Foreseeable misuse... ..................................... 5
2.7 Warranty and liability... ................................... 5
2.8 Protective clothing and equipment... .............. 5
3 Product description... .................................... 5
3.1 Scope of delivery... ......................................... 5
3.2 Optional accessories... .................................... 5
3.3 Prerequisites... ................................................ 6
3.4 Symbols on the product... ............................... 6
3.5 Symbols on the rating plate... ......................... 6
3.6 Denition of terms... ....................................... 6
3.7 Overview of DCI 700... .................................... 6
3.8 Component description... ............................... 8
3.8.1 Human Machine Interface... ............................ 8
3.8.2 Computer unit... .............................................. 9
3.8.3 Swivel xture with high-pressure rail... ........... 9
3.8.4 High-pressure rail... ......................................... 9
3.8.5 Injection chamber... ...................................... 10
3.8.6 Connection adaptations for injector return... 11
3.8.7 Adapter cables... ........................................... 11
3.9 Functional description... ............................... 12
3.9.1 Test... ............................................................ 12
3.9.2 Test oil supply... ............................................ 12
3.9.3 Flow measuring... .......................................... 12
3.9.4 Test oil conditioning... ................................... 12
3.9.5 Test oil cooling... ........................................... 12
4 Operation... .................................................. 12
4.1 Switch on DCI 700... ..................................... 12
4.2 Switch off DCI 700... ..................................... 13
4.3 Stopping the DCI 700 in the event of a prob‐
lem... ............................................................. 13
4.4 Testing injectors... ......................................... 13
4.5 Updating "DCI" software... ............................ 13
4.6 Opening the DCI 700 Help Center... ............. 13
4.7 Adjust the height of the HMI... ...................... 13
4.8 System recovery... ......................................... 13
5 Maintenance... .............................................. 15
5.1 Cleaning... ..................................................... 15
5.2 Maintenance... ............................................... 15
5.2.1 Maintenance intervals... ................................ 15
5.2.2 Changing test oil... ........................................ 16
5.2.3 Changing the test oil lter... .......................... 19
5.2.4 Changing the test oil lter in the inlet lter... ....
....................................................................... 20
5.2.5 Changing the protective cover... ................... 23
5.3 Checking the measuring accuracy... ............. 24
5.4 Spare and wearing parts... ............................ 24
5.5 Faults... ......................................................... 24
5.5.1 Problems performing functions... ................. 24
6 Decommissioning... ...................................... 25
6.1 Changing location... ...................................... 25
6.2 Provisional shutdown... ................................. 25
6.3 Disposal... ..................................................... 26
6.3.1 Re-use and disposal of the DCI 700 ... .......... 26
6.3.2 Substances hazardous to water... ................. 26
7 Technical data... ........................................... 26
7.1 DCI 700 specications... ............................... 26
7.2 Intended operating conditions... ................... 26
7.2.1 Location... ..................................................... 26
7.2.2 Ambient temperature... ................................. 26
7.2.3 Humidity... ..................................................... 26
7.2.4 Air pressure... ................................................ 26
7.3 Dimensions and clearances... ....................... 26
7.4 Test oil conforming to ISO 4113-CV-AW... ..... 27
7.5 Sound power level... ..................................... 27
en | 2 | DCI 700