Bosch rexroth CytroBox

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Bosch Rexroth AG, CytroBox, RE 51057-B/11.19

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Table of Contents3
About this Documentation7
Validity of the Documentation7
Required and Amending Documentation7
Representation of Information9
Safety Instructions9
Symbols10
Abbreviations10
Safety Instructions11
General Information on this Chapter11
Intended Use11
Improper Use12
Qualification of Personnel12
General Safety Instructions13
Product-Specific Safety Instructions14
Personal Protective Equipment17
Obligations of the Machine End-User17
General Information on Damage to Property and Damage to Product18
Scope of Delivery20
Product Information21
Performance Description21
Product Description23
Functional Description24
Drive Controller24
Sensor Evaluation27
Monitoring Systems32
Fixed Command Value Memory35
Oil and Water Cooling37
Degassing and Drainage38
RGB LED as Status Display39
Description of Parameters and Diagnosis39
Component Overview48
Circuit Diagram, Hydraulic52
Product Identification54
Transport and Storage55
Transporting the Hydraulic Power Unit55
Preparing for Transport56
Transport Using Forklifts and Similar Floor Conveyors56
Transport Using Lifting Gear56
Storage of the Hydraulic Power Unit58
Assembly59
Unpacking the Hydraulic Power Unit59
Installing the Hydraulic Power Unit59
Dimensions of the Hydraulic Power Unit (Dimensions in MM)60
Hydraulic Supply Connection61
Water Supply Connection64
Electrical Interface Assignment65
Voltage Supply Feed-In Assignment65
Interface 20X1 Assignment: Digital Input and Output Signals66
Interface 21X1 Assignment: Safe Torque off (STO)67
Interfaces 22X1 and 22X2: Multi-Ethernet Control Communication as Well as 30X1: Cytroconnect68
Interface 23X2 Assignment: Connection of Cooling Unit and 23X3: Water Valve Connection (Optional)69
Interface X26 Assignment69
Electrical Interface Connection70
Commissioning71
First Commissioning71
Before Commissioning71
Filling of the Hydraulic Power Unit71
Switching on the Power Supply73
Bleeding the Entire Hydraulic System of the Machine73
Commissioning of the "Hydraulics73
Flushing the Hydraulic System75
Common Errors During Commissioning76
Commissioning of the "Electronics77
Re-Commissioning after Longer Standstill96
Operation97
Maintenance and Repair98
Cleaning and Care98
Inspection99
Warning Devices99
Maintenance Schedule100
Maintenance100
Checking the Electric Components/Installation100
Filling Level Monitoring101
Monitoring the Oil Temperature101
Monitoring the Filter Element Contamination (Pressure Filter)102
Visual Inspection of the Air Filter103
Checking the Pressure Values103
Hydraulic Fluid Care103
Visual Inspection for Leakage, Cracking, Force Effects and Corrosion104
Spare and Wear Parts105
Decommissioning108
Preparing for Decommissioning108
Decommissioning Process108
Disassembly and Replacement109
Preparing Disassembly109
Disassembly Process109
Disposal110
Environmental Protection110
Extension and Modification111
Troubleshooting112
How to Proceed for Troubleshooting112
Overview of the Impact of Defects113
Technical Data116
Appendix118
List of Addresses118
Declaration of Incorporation119
Prohibited Substances - REACH, Rohs, WEEE121
Accessories122
Alphabetical Index123

Bosch rexroth CytroBox - Page 6

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