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REXROTH EFC 610 Series
Bosch REXROTH EFC 610 Series User Manual
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Re
xr
o
th F
r
equency Con
v
er
t
er
EFC x610 Series
EFC 3610 / EFC 5610
Operating Instructions
R912005854
Edition 09
2
Table of Contents
Table of Contents
19
Safety Instructions for Electric Drives and Controls
35
Definitions of Terms
35
Explanation of Signal Words and the Safety Alert Symbol
37
General Information
38
Using the Safety Instructions and Passing Them on to Others
38
Requirements for Safe Use
38
Hazards by Improper Use
40
Instructions with Regard to Specific Dangers
41
Protection against Contact with Electrical Parts and Housings
41
Protective Extra-Low Voltage as Protection against Electric Shock
42
Protection against Dangerous Movements
42
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
44
Protection against Contact with Hot Parts
45
Protection During Handling and Mounting
45
Important Directions for Use
46
Appropriate Use
46
Inappropriate Use
46
Documentation Information
47
About this Documentation
47
Relevant Software
47
Reference
48
Delivery and Storage
49
Product Identification
49
Packing Nameplate
49
Product Nameplate
50
Remove from Packing Box
51
Visual Inspection
51
Scope of Supply
51
Transport of the Components
52
Storage of the Components
52
Drive System Overview
53
Frequency Converter Overview
54
Product Features
54
Input
54
Output
54
V/F Control Performance
55
SVC Control Performance
55
Main Functions
56
Communication
56
Operating Panel
57
Protection
57
Conditions
58
Technical Data
59
Electric Data
59
Derating of Electric Data
62
Derating and Ambient Temperature
62
Derating and Mains Voltage
63
Derating and Carrier Frequency
64
Maximum Length of Motor Cables
68
Minimum Inductance between Two Motor Terminals
69
Frequency Converter Mounting
70
Installation Conditions
70
Heat Dissipation
71
Air Flow of Fans
73
Figures and Dimensions
75
Figures
75
Dimensions
80
DIN Rail Mounting
82
Installation of Cold Plate Models
83
Installation Conditions
83
Heat Dissipation
83
Figures and Dimensions
84
Use of Thermal Compound Paste (Only for Cold Plate Models)
86
Selecting an External Heat Sink
87
Frequency Converter Wiring
90
Wiring Diagram
90
Cable Specifications
92
Power Cables
92
Cable Specification for International Without USA / Canada
92
Cable Specification for USA / Canada
95
Dimensioning Variables of the Table Values
97
Control Cables
99
Terminals
100
Power Terminals
100
Power Terminals Figure
100
Power Terminals Description
100
Notes on DC-Bus Terminals
102
Control Terminals
106
Control Terminals Figure
106
Control Terminals Description
107
Digital Input NPN / PNP Wiring
109
Digital Output Do1A, Do1B Load Pull-Up / Pull-Down Wiring
110
Analog Input Terminals (AI1, AI2, EAI1, EAI2, +10 V, +5 V, Earth and GND)
111
Relay Output Terminals
112
Notes on DC_IN Terminal
113
Safe Torque off (STO) Terminals
115
Terminal Definition
115
Electromagnetic Compatibility (EMC)
116
EMC Requirements
116
General Information
116
The Electromagnetic Compatibility (EMC) or Electromagnetic Interference (EMI) Includes the Following Requirements
116
Noise Immunity in the Drive System
116
Basic Structure for Noise Immunity
116
Minimum Immunity Requirements for Pdss Intended for Use in the Second Environment
117
Minimum Immunity Requirements for Pdss Intended for Use in the First Environment
118
Evaluation Criterion
119
Noise Emission of the Drive System
120
Ensuring the EMC Requirements
124
EMC Measures for Design and Installation
126
Rules for Design of Installations with Drive Controllers in Compli- Ance with EMC
126
EMC-Optimal Installation in Facility and Control Cabinet
128
Control Cabinet Mounting According to Interference Areas - Exem- Plary Arrangements
130
Design and Installation in Area a - Interference-Free Area of Control Cabinet
131
Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet
134
Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet
135
Ground Connections
136
Installing Signal Lines and Signal Cables
137
General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads
138
Operating Panel and Dust Cover
139
LED Panel
139
LED Display
139
Dust Cover
140
LED Indicator
141
Operating Descriptions
142
Fast Access to Parameters with Button Combinations
143
Digit Shifting Function for Modification of Parameter Values
144
LCD Panel
145
LCD Panel Introduction
145
Operating Example
146
Quick Start
147
Checklist before Quick Start
147
Step 1: Check Application Conditions
147
Step 2: Check Mounting Conditions
147
Step 3: Check the Wiring
147
Quick Start Parameters
148
Control the Motor
149
Motor Parameters Auto-Tuning
150
Possible Errors During Quick Start and Respective Solutions
151
Restoring Parameters to Factory Defaults
151
Functions and Parameters
152
B0: Basic System
152
Access Authority Setting
152
Parameter Initialization
154
Parameter Copy
155
Parameter Set Switch
157
Password Protection
159
High Frequency Mode
160
C0: Power Control
161
Control Mode Selection
161
Normal Duty / Heavy Duty Setting
162
Carrier Frequency Setting
163
PWM Mode
169
Automatic Voltage Stabilization
170
Brake Chopper Control
171
Overvoltage Suppression
172
Overvoltage Prevention Mode
175
Stall Overvoltage Prevention
176
Stall Overcurrent Prevention
177
Phase Loss Protection
179
Converter Overload Pre-Warning
180
Power Loss Ride-Through
181
Fan Control and Maintenance
184
C1: Motor and System
186
Motor Type Selection
186
Motor Parameter Tuning
186
Motor Name Plate Data
190
Motor Internal Data
193
Motor Thermal Model
195
Motor Overload Pre-Warning
197
Motor Thermal Sensor Selection
200
C2: V/F Control
203
V/F Curve Setting
203
Slip Compensation
209
Hz Output Mode
209
Torque Boost Setting
210
Heavy Load Stabilization
213
Light Load Oscillation Damping
213
Current Limitation
214
C3: Vector Control
215
Speed Loop Setting
215
Current Loop Setting
216
Torque Limitation
217
Encoder Settings
219
Speed Monitor
219
Fieldweakening Control for PMSM
219
Torque Control
221
Initial Angle Detection
226
SVC Switch Point
226
Speed Damping Factor for SVC
227
D0: Basic Monitoring
228
D1: Enhanced Monitoring
230
E0: Set Point and Control
231
Frequency Setting Source
231
Run Command Source
236
Digital Setting Frequency
237
Frequency Limitations
238
Direction Control
240
Acceleration and Deceleration Setting
242
Start Mode Configuration
244
Power Loss Restart
249
Stop Mode Configuration
250
Stop DC-Braking
251
Overexcitation Braking
255
Emergency Stop
256
Jog Function
257
Skip Frequency
259
E1: Input Terminal
263
Digital Input Configuration
263
2- and 3-Wire Control
268
Digital Input Frequency Change Function
273
Pulse Input Configuration
275
Analog Input Configuration
276
Motor Temperature Sensor Channel
279
E2: Output Terminal
280
Digital Output Configuration
280
Pulse Output Setting
283
Relay Output
286
Analog Output Configuration
289
Frequency Detection Function
292
Pulse Counter Function
294
E3: Multi-Speed and Simple PLC
296
Simple PLC and Multi-Speed Setting
296
Parameters
296
Multi-Speed Setting
299
Simple PLC Setting
305
Stop and Pause Simple PLC Control
307
Indication of Simple PLC Status
308
E4: PID Control
310
PID Control Setting
310
Parameters
310
Selecting the Reference and Feedback
312
PID Feedback Polarity
313
Control Loop Configuration
314
PID Regulation Mode Setting
315
PID Feedforward Control
315
PID Deactivation by Digital Input
316
PID Status Indication
316
E5: Extended Application Functions
318
High Resolution Current Display
318
Speed Display Scaling
318
Pump Dry and Leakage Protection
319
Sleep Function
320
E8: Standard Communication
322
Modbus Protocol
322
Brief Introduction
322
Protocol Description
322
Modbus Interface
324
Modbus Function and Message Format
324
Communication Mapping Register Address Distribution
332
Modbus Communication Example
341
Special Notes
342
Communication Networking
343
Communication Selection
345
Communication Error Reaction
346
Modbus Settings
348
Setting the Data Transmission Rate
348
Setting the Data Format
348
Setting the Local Address
348
Setting Command Signal Type
349
Setting Modbus Transmission Mode
349
E9: Error Log and Automatic Error Reset
350
Automatic Error Reset
350
Related Parameters
350
Detailed Description
350
List of Errors with Automatic Error Reset Capability
350
Error Log
352
F0: ASF Basic Settings
355
ASF Status
355
ASF Function Description
355
ASF Parameter
355
ASF Management
356
ASF Diagnosis
357
ASF Command Values
359
H0: Extension Card General Settings
360
Status and Control Words
360
Extension Card Identification
365
H1: PROFIBUS Settings
366
PROFIBUS Basic Settings
366
PROFIBUS Card LED
367
PROFIBUS Output PZD Setting
368
Input PZD Setting
371
PROFIBUS Protocol
372
Protocol Description
372
PROFIBUS Function
372
Requirements for PROFIBUS Link Cable
373
Relationship between Communication Rate and Cables
373
EMC Measures
374
Periodical Data Communication
374
Communication Parameter Configuration
382
H2: Canopen Card Parameters
384
General Introduction
384
LED Status Introduction
384
Converter Configuration
386
Overview
386
COB-Identifiers
386
Object Dictionary
387
Process Data Objects (PDO)
391
Process Data Objects (PDO) Configuration
393
Service Data Objects (SDO)
397
Network Management Objects (NMT)
398
Emergency Service (EMCY)
400
Synchronisation Service (SYNC)
402
Device Profile
404
Related Communication Parameters
416
Canopen Option Card Parameters
418
H3: Multi-Ethernet Card Parameters
418
Introduction
418
About this Documentation
418
Engineering Tools
420
Reference Documentations
421
Leds
422
General Configuration
422
Protocol Selection
422
Communication Channel Setting
424
Process Data Setting Range
425
Device Profile
427
Parameters
429
Fault Management
435
Profinet Io
435
Protocol Configuration
435
System Configuration
437
Acyclic Communication
441
Example
442
Ethernet/Ip
442
Protocol Configuration
442
System Configuration
444
Acyclic Communication
449
Example
451
Sercos III
452
Protocol Configuration
452
System Configuration
453
Acyclic Communication
455
Example
456
Ethercat
463
Protocol Configuration
463
System Configuration
463
Acyclic Communication
465
Modbus/Tcp
466
Protocol Configuration
466
System Configuration
466
Exception Codes
467
Diagnosis
467
Warning Code
468
Error Code
469
H7: Encoder Card Parameters
470
ABZ Encoder Card Parameters
470
Parameter
470
Diagnosis
471
Resolver Card Parameters
471
Parameter
471
Diagnosis
472
H8: IO&IO Plus Card Parameters
474
IO & IO Plus Card Analog Input Configuration
474
IO & IO Plus Card Analog Output Configuration
480
IO & IO Plus Card Digital Input Configuration
483
IO & IO Plus Card Digital Output Configuration
488
IO Card Relay Output Configuration
491
I/O & I/O Plus Card Diagnosis
493
H9: Relay Card Parameters
494
Relay Card Output Configuration
494
U0: General Panel Parameters
498
U1: LED Panel Parameters
499
U2: LCD Panel Parameters
500
Diagnosis
502
Display of LED Characters
502
Status Code
502
Warning Code
502
Error Code
504
Error 1 (OC-1), Error 2 (OC-2), Error 3 (OC-3): Overcurrent
504
Error 4 (OE-1), Error 5 (OE-2), Error 6 (OE-3): Overvoltage
505
Error 8 (UE-1): Undervoltage During Run
505
Error 9 (SC): Surge Current or Short Circuit
506
Error 10 (IPH.L): Input Phase Loss
506
Error 11 (OPH.L): Output Phase Loss
506
Error 12 (ESS-): Soft Start Error
506
Error 20 (OL -1): Converter Overload
506
Error 21 (OH): Converter over Temperature
507
Error 23 (FF): Fan Failure
508
Error 24 (Pdr): Pump Dry
508
Error 25 (Col -): Command Value Lost
508
Error 26 (Sto-R): STO Request
508
Error 27 (Sto-E): STO Error
508
Error 30 (OL -2): Motor Overload
509
Error 31 (Ot): Motor over Temperature
509
Error 32 (T-Er): Motor Parameter Tuning Error
509
Error 33 (Ade-): Motor Angle Detection Error
510
Error 34 (Ence-): Encoder Connection Error
510
Error 35 (SPE-): Speed Control Loop Error
511
Error 38 (Aibe): Analog Input Broken Wire Detection
511
Error 39 (EPS-): DC_IN Power Supply Error
511
Error 40 (Dir1): Forward Running Lock Error
511
Error 41 (Dir2): Reverse Running Lock Error
512
Error 42 (E-St): Terminal Error Signal
512
Error 43 (FFE-): Firmware Version Mismatch
512
Error 44 (Rs-): Modbus Communication Error
512
Error 45 (E.par): Parameter Settings Invalid
513
Error 46 (U.par): Unknown Parameter Restore Error
513
Error 48 (Ida-): Internal Communication Error
513
Error 49 (Idp-): Internal Parameter Error
513
Error 50 (Ide-): Converter Internal Error
514
Error 51 (Ocd-): Extension Card Internal Error
514
Error 52 (Occ): Extension Card Pdos Configuration Error
514
Error 54 (Pce-): Remote Control Communication Error
515
Error 55 (Pbre): Parameter Backup / Restore Error
515
Error 56 (Pref): Parameter Restore Error after Firmware Update
515
Error 60 (ASF-): Application Firmware Error
515
Error 61
515
Error 70 (EIBE): Encoder Input Broken Wire Error
516
Error 71 (EPOE): Encoder Phase Order Error
516
Error 72 (RDOS): Signal Amplitude Error
516
Error 73 (RLOT): Signal Phase Error
516
Error 901 (Fcd-): Host Communication Timed out
516
Error 902 (FPC-): Fieldbus Process Data Configuration Erroneous
516
Error 903 (Ftl -): RPDO Telegram Loss
516
Error 904 (Fin-): Communication Platform Initialization Failed
516
Error 905 (Fnc-): Fieldbus Network Configuration Invalid
517
Error 906 (FCE-): Communication Platform Critical Error
517
Error 907 (Fnf-): Communication Platform Firmware Corrupted
517
Error 908 (Fdi-): Fieldbus Data Invalid
517
Error Handling
518
Restarting after Power Loss
518
Automatic Error Reset
519
Error Reset by Digital Input
520
Safety Technology
521
Overview
521
Background
521
Comparison with Conventional Safety Technology
522
Safe Torque off (STO) Function Introduction
523
Safety Notes
524
Standard Relevant to Safety Function
525
Installation
526
Terminal Definition
526
Cable Definition
526
Application
527
STO Cable Connection
533
Safety Function Disable
534
Input Channel Parameter
535
Commission
536
STO Function Diagnosis and Status Indication
537
Technical Data
538
Data Related to Safety Standards
538
Maintenance
539
Abbreviations
539
Accessories
540
Optional Accessories
540
Operating Panel
541
Panel Mounting Plate
541
Function Description
541
Recommended Opening Dimensions at Control Cabinet
541
Mounting the Plate and the Operating Panel
542
Step 1
542
Step 2
542
Step 3
543
Communication Cable for Control Cabinet
544
Extension Card Module
544
Dimensions of Extension Card Module
544
Extension Card Module Mounting
545
Extension Module Mounting
546
I/O Module
547
I/O Card
547
I/O Cardterminals Label
547
I/O Card Terminals Descriptions
547
I/O Card Terminals Wiring
549
Relay Card
550
Relay Card Terminals Label
550
Relay Card Terminals Descriptions
550
I/O Plus Card
550
Terminals Mapping
550
Terminals Description
550
Wiring
552
Communication Module
553
Profibus
553
PROFIBUS Interface
553
Canopen Card
554
Interface Introduction
554
Cable and Connection
555
Multi-Ethernet Card
555
Multi-Ethernet Interface
555
Hardware Installation
556
Encoder Card Module
558
ABZ Encoder Card
558
Start
558
Technical Data
558
Extension Card Mounting
559
Terminals Mapping
560
Terminals Description
560
Wiring
561
Cable Length
565
Type Code
566
Resolver Card
566
Start
566
Technical Data
566
Terminals Mapping
567
Terminals Description
567
Wiring
567
Type Code
568
Plug-In Connector for Control Section
569
External Mains EMC Filter
569
External Mains EMC Filter Type
569
Technical Data
571
Dimensions
571
Electric Data
578
External Brake Resistor
580
Braking Ratio
580
Brake Resistor Type for Braking Ratio of
581
Brake Resistor Type for Braking Ratio of
584
Brake Resistor Dimensions
586
Installation of Brake Resistor
589
Shielding Connector
590
Maintenance
596
Safety Instructions
596
Daily Inspection
597
Periodic Inspection
598
Expired Replacement
599
Removable Components Maintenance
600
Construction Overview
600
Disassembly of the Operating Panel
601
Disassembly of Fans
602
Service and Support
603
Environmental Protection and Disposal
604
Environmental Protection
604
Disposal
604
Appendix
606
Appendix I: Abbreviations
606
Appendix II: Type Coding
607
Frequency Converter Type Coding
607
Operating Panel Type Coding
608
Panel Mounting Plate Type Coding
608
Communication Cable for Control Cabinet Type Coding
609
Extension Accessories Type Coding
610
External Mains EMC Filter Type Coding
612
External Brake Resistor Type Coding
613
Shielding Connector Type Coding
614
Appendix III: Parameter List
615
Terminology and Abbreviation in Parameter List
615
Group B: System Parameters
616
B0: Basic System Parameters
616
Group C: Power Parameters
617
C0: Power Control Parameters
617
C1: Motor and System Parameters
621
C2: V/F Control Parameters
623
C3: Vector Control Parameters
625
Group E: Function Control Parameters
628
E0: Set Point and Control Parameters
628
E1: Input Terminal Parameters
631
E2: Output Terminal Parameters
634
E3: Multi-Speed and Simple PLC Parameters
637
E4: PID Control Parameters
640
E5: Extended Function Parameters
642
E8: Standard Communication Parameters
643
E9: Protection and Error Parameters
644
Group F0: ASF Parameters
647
Group H: Extension Card Parameters
647
H0: Extension Card General Parameters
647
H1: PROFIBUS Card Parameters
648
H2: Canopen Card Parameters
651
H3: Multi-Ethernet Card Parameters
652
H7: Encoder Card Parmaeters
654
H8: I/O Card Parameters
655
H9: Relay Card Parameters
659
Group U: Panel Parameters
662
U0: General Panel Parameters
662
U1: LED Panel Parameters
662
U2: LCD Panel Parameters
663
Group D0: Monitoring Parameters
665
Group D1: Enhanced Monitoring
666
Appendix IV: Certification
667
Eac
670
Rcm
671
EU Rohs
672
Reach
672
Third Party Licenses
673
Stmicroelectronics
673
Appendix V: Parameter Change Record
675
Parameter Changes
675
Parameter Changes
677
Parameter Changes
679
Parameter Changes
683
Parameter Changes
685
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Bosch REXROTH EFC 610 Series Specifications
General
Brand
Bosch
Model
REXROTH EFC 610 Series
Category
Media Converter
Language
English
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