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Defines key terms used throughout the safety documentation.
Explains hazard levels (DANGER, WARNING, CAUTION, NOTICE) and the associated alert symbol.
Provides general guidelines for using safety instructions and requirements for safe operation.
Outlines potential dangers resulting from incorrect usage or tampering with components.
Details specific instructions for preventing contact with electrical parts, high voltage, and dangerous movements.
Warns about hot surfaces of components and the risk of burns.
Provides safety precautions for handling and mounting components to prevent injury.
Describes the intended and correct way to use Bosch Rexroth products to avoid damage or injury.
Specifies conditions and applications where frequency converters should not be used.
Explains that the Operating Instructions contain necessary data for product use and safety.
Provides links and instructions for downloading necessary software tools like IndraWorks and ConverterWorks.
Lists available documentation types, short texts, and material numbers for reference.
Details how to check model information on packing and product nameplates for verification.
Explains the procedure for removing the device from its packing box using eyebolts.
Instructs to check the product for transport damages immediately after unpacking.
Lists standard supply items and advises contacting the distributor if any are missing.
Provides environmental conditions for transporting the components.
Outlines storage conditions and cautions about potential damage to electrolytic capacitors during long storage.
Details electrical specifications like power supply voltage, frequency, rated power, and carrier frequency.
Describes the V/f curve modes, speed regulation range, and start-up torque.
Details the speed regulation range and start-up torque for SVC control.
Lists key functions such as frequency setting resolution, acceleration/deceleration, and communication protocols.
Specifies standard and optional communication protocols and interfaces like Modbus and RS485.
Describes the LED panel, buttons, potentiometer, and indicators for operation and display.
Lists various protection features like overcurrent, undervoltage, and temperature protection.
Details environmental and operating conditions such as ambient temperature, altitude, humidity, and mounting modes.
Provides detailed electrical data tables for different models and voltage ratings.
Explains derating requirements based on ambient temperature, mains voltage, and carrier frequency.
Specifies the maximum allowable lengths for motor cables under different configurations.
Provides the formula for calculating minimum inductance between motor terminals.
Specifies requirements for vertical installation, air temperature, and mounting distances.
Details heat dissipation values in Watts and BTU/h for different models and frames.
Provides air flow data (CFM and m³/min) for heat sinks and internal components.
Presents detailed dimensional figures for various EFC x610 models.
Lists detailed dimensions in mm and net weight for different models and configurations.
Explains the procedure for mounting the device on a DIN rail, including disassembly steps.
Details installation conditions and heat dissipation for models using cold plates.
Provides instructions on applying thermal compound paste and tightening screws for cold plate models.
Explains the heat transfer principle and provides formulas for calculating thermal resistance.
Shows a detailed schematic of the drive system overview and terminal connections.
Provides specifications for power cables, including fuse ratings and installation modes.
Details cable specifications for international and USA/Canada, including fuse sizes and torque values.
Outlines requirements for signal connection wiring, including cable types and stripping recommendations.
Describes power terminals, grounding, and PE terminals with figures and descriptions.
Outlines requirements for noise immunity and low noise emission in electrical installations and devices.
Explains the scope of electromagnetic compatibility (EMC) and electromagnetic interference (EMI).
Illustrates interference for defining noise immunity requirements in the drive system.
Provides basic rules for designing and installing drives in compliance with EMC regulations.
Details rules for mains filters, control cabinet grounding, and line routing to minimize interference.
Recommends special separation of interference-free and susceptible areas within control cabinets.
Illustrates exemplary arrangements for mounting components within a control cabinet based on interference areas.
Specifies distances and cable routing for components in the interference-free area of the control cabinet.
Provides guidelines for arranging components and lines in the interference-susceptible area (Area B).
Covers motor power cables and mains connection lines routing in the highly interference-susceptible Area C.
Details proper grounding methods for housings, mounting plates, metal surfaces, and cables.
Provides recommendations for line routing, shielding, and avoiding interference.
Suggests methods for suppressing radio interference on inductive loads and contactors.
Describes the removable LED panel, its display, and buttons for programming the frequency converter.
Shows the appearance of the LED display used for showing parameters and status.
Explains the availability of a dust cover as an alternative to the LED panel and how to operate with it.
Details the status indications of LEDs for different operating modes like Power off, Ready, Run, and Warning.
Provides descriptions and examples of how to navigate and operate the panel.
Explains how to use button combinations for quick access to parameters, illustrating with an example.
Describes the digit shifting function for modifying parameter values using button combinations.
Introduces the LCD panel, its components like navigation buttons, and the text area for displaying information.
Provides a checklist covering application conditions, mounting, and wiring before initial startup.
Lists environmental and operational conditions that need to be checked before quick start.
Details checks for converter mounting direction, space requirements, and mounting screws.
Provides a wiring checklist for mains connection, motor, grounding, shielding, and control terminals.
Lists essential parameters for quick start configuration, including carrier frequency and start mode.
Guides on how to control the motor using the operating panel, including potentiometer adjustment and status observation.
Explains the necessity and modes of motor parameter auto-tuning for SVC and V/f control applications.
Lists common errors encountered during quick start and provides corresponding solutions.
Explains how to initialize parameters to factory defaults to resolve issues caused by incorrect settings.
Covers fundamental system parameters, including access authority settings for different user levels.
Details the function of setting parameter b0.00 for fast parameter access and outlines the five available access modes.
Explains how to restore parameters to factory defaults and the process for clearing errors and warnings.
Describes the function to copy parameter settings between frequency converters via the operating panel.
Explains how to switch between two sets of parameters for driving multiple motors with one device.
Details the user and manufacturer password protection features to prevent unauthorized changes.
Explains the parameter b0.22 for switching between low and high frequency modes, impacting resolution and range.
Covers power control parameters, including selection of control modes like V/f, Sensorless Vector, and Vector control.
Explains how to select the control mode for EFC 5610, detailing V/f, Sensorless Vector, and Vector control with encoder.
Guides on setting the duty rating according to application load type, affecting overload capability and motor parameters.
Details how to set the carrier frequency for the drive, including automatic adjustment and fixed settings.
Explains the different PWM modes (SVPWM, DPWM) and their impact on switching losses and motor stability.
Describes the function to maintain constant output voltage, including options for always active, inactive, or inactive during deceleration.
Explains how to achieve better braking performance using a braking resistor, including start voltage and duty cycle settings.
Details the function to adjust slip compensation factors for reciprocating loads to prevent overvoltage.
Allows selection of modes to prevent overvoltage during deceleration caused by heavy loads or short deceleration times.
Explains how the frequency converter prevents overcurrent by adjusting deceleration process based on output current.
Describes the function to detect input or output phase losses and the corresponding converter actions.
Notifies about converter overload if the load exceeds a defined time, activating a signal without stopping operation.
Explains the function to maintain continuous running during temporary power loss by utilizing DC-bus voltage.
Covers parameters related to motor type selection and motor parameter tuning for optimal control.
Guides on selecting the motor type (Asynchronous, Synchronous) connected to the frequency converter.
Explains the auto-tuning function to determine and adjust motor parameters for optimal control.
Describes how to configure motor parameters based on nameplate data for accurate operation.
Details how motor internal data, like inertia, can be calculated or input by users for precise control.
Explains the internal thermal model for protecting the motor from over-temperature.
Monitors motor load and triggers a digital output signal if the load is too high for a defined time.
Details selecting the motor temperature sensor channel and its connection for overheat protection.
Covers parameters for adjusting output voltage in accordance with the V/f curve, including different modes.
Guides on adjusting the output voltage according to the V/f curve, defining frequency points and voltage levels.
Explains how to compensate for speed differences caused by load in V/f control to improve motor behavior.
Describes the function for applications requiring no torque output at 0 Hz, with options for no output or standard output.
Details the function to obtain higher output torque and improve stability by boosting output voltage, especially at low speeds.
Explains how to suppress output voltage oscillation caused by large impacts to the DC-bus voltage during heavy loads.
Describes the function to suppress motor oscillation in light load or no load conditions.
Details the function to avoid tripping due to overcurrent when the load has large inertia or sudden changes.
Covers parameters for vector control, including speed loop setting and current loop setting.
Guides on tuning the proportional and integral gains for speed regulation to optimize dynamic response.
Explains how to set current loop parameters, advising against changes unless necessary, especially at low frequencies.
Defines torque limitation parameters for running in speed control mode, including positive, negative, and reference selection.
Details setting filter time and encoder commutation offset for vector control mode.
Describes how the speed monitor tracks speed differences and detects errors like SPE-.
Covers parameters for controlling PMSM motors in field weakening areas for higher running speeds.
Explains how the motor maintains output torque up to the speed limit, including forward/reverse frequency limitation and reference selection.
Describes the automatic detection of rotor position before motor startup to prevent reverse running.
Defines switching points between low and high frequency areas for SVC regulation.
Explains parameters for speed observer harmonics damping and damp factor enhancement for SVC.
Lists basic monitoring parameters like output frequency, actual speed, and voltage readings.
Details enhanced monitoring parameters not visible on the panel but accessible via IndraWorks.
Covers parameters for setting frequency sources, run commands, and digital inputs for control.
Explains how to select different sources for setting frequency, including panel, analog inputs, and communication.
Details how to select sources for run commands, including operating panel, digital inputs, and communication.
Defines digital setting frequency and its saving modes for fine-tuning during application engineering.
Specifies direct output frequency limitations, reverse running frequency, and behavior at low speeds.
Defines rotation direction control with adjustable dead zones for forward/reverse operation.
Details the configuration of acceleration and deceleration processes, including linear and S-curve modes.
Defines different start modes like direct start, DC-braking, and speed tracing for various applications.
Explains the function to automatically restart the converter after power loss if it was running previously.
Defines different stop modes such as decelerating stop and freewheeling stop for various applications.
Details the function for DC-braking during deceleration to stop, including parameter settings and activation methods.
Explains how to obtain optimized braking performance using overexcitation braking by fine-tuning the converter output voltage.
Defines the stop mode when the emergency stop function is activated via digital input or control word.
Describes the function for flexible control, allowing the motor to run at predefined speeds with automatic return to previous status.
Allows defining skip frequencies to avoid mechanical resonance by automatically setting the frequency to upper/lower limits.
Configures five multi-function digital inputs with PNP and NPN wiring for various control functions.
Details the mapping of digital inputs to functions like multi-speed control, acceleration/deceleration times, and error signals.
Defines five modes for digital input triggering of FWD/REV running, including 2-wire and 3-wire control.
Allows adjusting setting frequency using digital input Up/Down commands, defining change rate and initial frequency.
Explains how to configure pulse input for frequency setting, PID reference, and PID feedback.
Guides on configuring analog inputs AI1 and AI2, including input modes, gain, and curve settings.
Details selecting the motor temperature sensor channel and its connection for overheat protection.
Configures open collector outputs for system state monitoring, defining output modes and signals.
Details the configuration of open collector outputs for monitoring system states like Converter ready, running, DC-braking, and speed arrival.
Explains the pulse train output functionality up to 32 kHz for open collector output, defining frequency range and duty cycle.
Defines relay output configurations for system state monitoring, covering various states like Converter ready, running, and DC-braking.
Details configuring analog output terminals for voltage or current signals, including gain and curve settings.
Used to detect differences between output and setting frequencies, providing signals for application engineering.
Details the internal counter function for counting input pulses and comparing them with set values.
Covers parameters for multi-speed control and simple PLC functions, defining stages, frequency, and rotation direction.
Guides on configuring PLC parameters for automatic running modes, including acceleration, deceleration, frequency, and duration.
Explains PID control principles for process applications like flow, pressure, and temperature control.
Details PID control parameters such as reference channel, feedback channel, and gain settings.
Covers advanced functions like high-resolution current display, speed display scaling, and pump protection.
Sets the time constant for dynamic output current monitoring where high resolution is required.
Defines modes for pump protection against dry running and leakage, triggered by PID feedback compared to reference.
Explains how to achieve energy savings by enabling a sleep mode based on conditions like PID feedback and duration.
Covers standard communication protocols, including Modbus and its implementation via RS485.
Introduces Modbus as a master/slave protocol and describes the RTU frame format and character transmission.
Guides on selecting the communication protocol, supporting Modbus and extension cards for other protocols.
Defines how the frequency converter reacts to communication disruptions, including freewheeling stop, keep running, or emergency stop.
Covers the error log and automatic error reset functions for continuous operation during occasional errors.
Explains how to configure automatic error reset attempts and intervals to ensure continuous running.
Describes how to record and view error history and detailed error codes, including value ranges and descriptions.
Covers ASF (Application Specific Firmware) parameters, including version, identifier, API, and status information.
Details the ASF status bits, indicating information like stack overflow, runtime timeout, and API incompatibility.
Lists parameters used by ASF platform and extension card interface for controlling ASF functions.
Covers general settings for extension cards, including status and control words for communication.
Explains the meaning of bits in the control word for managing drive functions and the status word for indicating drive state.
Details PROFIBUS communication settings, including local address, baud rate, and telegram types.
Guides on setting PROFIBUS local address, baud rate, and telegram types for master configuration.
Explains the status indications of LEDs on the PROFIBUS card for configuration and error status.
Defines the configuration of output PZD words received by the frequency converter from PROFIBUS master.
Defines the configuration of input PZD words sent by the frequency converter to PROFIBUS master.
Introduces PROFIBUS as a serial communication standard, detailing frame structure, cable requirements, and functions.
Covers CANopen card parameters, including general introduction, LED status, and converter configuration.
Explains CANopen as a communication protocol for industrial control, detailing its basis and structure.
Describes the standardized way for state indication using ERROR and RUN LEDs on a CANopen device.
Guides on downloading EDS files and configuring the converter for CANopen communication.
Details parameters for the Multi-Ethernet Platform (MEP) extension card, supporting various industrial Ethernet protocols.
Provides an overview of the MEP extension card and its supported protocols like PROFINET IO, EtherNet/IP, SERCOS III, EtherCAT, and Modbus/TCP.
Illustrates the dual-color LEDs on the MEP extension card for network and module status indication.
Guides on protocol selection and system configuration, including GSD file installation and IO device properties.
Details PROFINET IO protocol configuration, including device naming and IP settings.
Explains EtherNet/IP protocol configuration, including IP address settings and hardware catalog usage.
Covers EtherCAT protocol configuration, including IP address setup and mode selection for MEP cards.
Details Modbus/TCP protocol configuration, including IP settings and transaction types.
Provides information on diagnosing system issues through LED characters, status codes, and warning codes.
Explains the meaning of different LED characters displayed on the panel for status indication.
Lists various status codes and their descriptions, such as P.oFF, tUnE, and PSLP.
Lists warning codes and their descriptions, including PLE (Pump leakage) and OE-4 (Overvoltage).
Details various error codes, their possible reasons, and solutions for troubleshooting.
Explains possible causes and solutions for overcurrent errors during constant speed, acceleration, or deceleration.
Lists possible reasons and solutions for overvoltage errors occurring at constant speed, during acceleration, or deceleration.
Provides possible reasons and solutions for undervoltage errors during operation, including power failures.
Outlines causes and solutions for surge current or short circuit errors, including multiple motors and interference.
Details possible reasons and solutions for input phase loss errors, including abnormal connections and blown fuses.
Lists possible reasons and solutions for output phase loss errors, such as abnormal connections or transistor damage.
Identifies possible reasons for soft start errors, such as power failure or input phase loss.
Explains causes and solutions for converter overload errors, including long-time overload and incorrect settings.
Lists possible reasons and solutions for converter over-temperature errors, such as high ambient temperature or heavy load.
Provides possible reasons and solutions for fan failure errors, including blocked fans or control circuit issues.
Lists possible reasons and solutions for pump dry errors, often related to PID feedback or pump operation.
Details possible reasons and solutions for lost command values, such as panel connection issues or broken extended lines.
Explains the cause and solution for STO function activation issues, requiring correct input signal checks.
Describes causes and solutions for STO function activation errors, typically due to incorrect channel energization.
Lists possible reasons and solutions for motor overload errors, including motor lock, low speed operation, and incorrect settings.
Provides possible reasons and solutions for motor over-temperature errors, such as high ambient temperature or sensor defects.
Lists possible reasons and solutions for motor parameter tuning errors, like incorrect settings or cable connections.
Details possible reasons and solutions for motor angle detection errors, especially in synchronous motors.
Lists possible reasons and solutions for encoder connection errors, including wiring breaks and incorrect settings.
Provides possible reasons and solutions for speed control loop errors, often related to parameter settings or torque limitations.
Details possible reasons and solutions for analog input broken wire detection, including cable disconnection or incorrect settings.
Lists possible reasons and solutions for DC_IN power supply errors, such as incorrect voltage or faulty control board.
Explains causes and solutions for forward running lock errors, typically due to incorrect direction control settings.
Lists possible reasons and solutions for reverse running lock errors, usually caused by incorrect direction control settings.
Details causes and solutions for terminal error signals, including external error signals and E-Stop commands.
Provides possible reasons and solutions for firmware version mismatch errors, related to panel or extension card compatibility.
Lists possible reasons and solutions for Modbus communication errors, such as disconnection or incorrect wiring.
Explains causes and solutions for invalid parameter settings, typically after firmware updates or parameter copy.
Details possible reasons and solutions for errors when restoring unknown parameters or if firmware versions differ.
Lists possible reasons and solutions for internal communication errors, such as interference or loose connections.
Provides possible reasons and solutions for internal parameter errors, often related to fan operation or interference.
Details possible reasons and solutions for converter internal errors, including analog input mismatch or power board issues.
Lists possible reasons and solutions for extension card internal errors, such as interference or incorrect installation.
Explains causes and solutions for extension card PDO configuration errors, usually related to firmware updates.
Details possible reasons and solutions for remote control communication errors, like lost connection to software.
Lists possible reasons and solutions for parameter backup/restore errors, such as interrupted processes or firmware mismatch.
Explains causes and solutions for errors when parameter settings cannot be restored after a firmware update.
Details possible reasons and solutions for application firmware errors, such as incorrect loading or unsupported versions.
Lists possible reasons and solutions for application-specific errors as described in the ASF manual.
Covers procedures for handling errors, including restarting after power loss.
Guides on how the converter restarts automatically after power loss based on panel control or digital input settings.
Explains how to configure automatic error reset attempts and intervals to ensure continuous running.
Details how to define a digital input for remote error reset, functioning similarly to the panel reset.
Gives a general overview of safety technology, explaining how incorrect drive motion can be caused and how to mitigate risks.
Explains how incorrect drive motion can lead to dangers and the need for safety measures to reduce residual risk.
Compares integrated safety technology with conventional methods, highlighting benefits like direct integration and reduced reaction times.
Introduces the STO function as per IEC 61800-5-2, which prevents unintended axis motion by interrupting power supply.
Lists critical safety notes regarding unintended axis motion, high voltage, and improper operation.
Lists relevant safety standards (IEC, ISO) that the EFC 5610 frequency converter complies with.
Covers terminal definitions and cable specifications for STO function and other connections.
Provides definitions for STO terminals, including connection, signal name, and function.
Details cable specifications for STO terminals, including cross-section, ferrule length, and stripped length.
Illustrates various connection cases for the STO function, including dual-channel wiring with external power supply and safety SPS.
Provides step-by-step instructions for connecting the STO cable to the frequency converter and fixing it securely.
Shows the default wiring where STO is disabled in the delivery state and provides a caution regarding its use.
Details parameters for input channels, including allowed voltage, current, impedance, filtering time, and response time.
Emphasizes testing the STO function and checking the danger zone before commissioning the installation.
Explains how to monitor STO function status using indication LEDs and diagnostic parameters.
Details optional accessories such as LED panels, dust covers, panel mounting plates, and various communication/I/O modules.
Provides details on the operating panel and its functionality, referring to Chapter 10 for more information.
Explains the function of the panel mounting plate for convenient control from outside the cabinet and lists recommended opening dimensions.
Covers the mounting of extension card modules, including removal of panels and securing the module.
Provides step-by-step instructions for mounting the extension card module, including removing the operating panel and tightening screws.
Details the process of mounting the extension card, emphasizing precautions against device damage from powered-on converters.
Covers I/O cards and I/O Plus cards, detailing terminal mappings and descriptions for digital and analog signals.
Explains the I/O card terminals, signal functions, and descriptions for digital inputs and ESC.
Details terminals mapping and descriptions for the I/O Plus card, covering analog inputs/outputs and digital inputs.
Introduces communication modules, specifically PROFIBUS and CANopen interfaces.
Provides the PROFIBUS DB9 interface pin definition and details the PROFIBUS protocol.
Introduces the CANopen card interface, LED status, and converter configuration.
Covers Multi-Ethernet card protocol configuration, system configuration, and topology.
Refers to figure 8-9 for details on the plug-in connector for the control section.
Details the types of external mains EMC filters available and their electrical data.
Lists recommended brake chopper and brake resistor types for different braking ratios and power ratings.
Provides a table of recommended brake resistor types for a 10% braking ratio, including specifications.
Lists recommended brake resistor types for a 20% braking ratio, including specifications.
Presents dimensional drawings and weights for various brake resistor types.
Provides conditions and allowable mounting directions for installing brake resistors to ensure proper cooling.
Explains how to connect the shielding layer of cables to the shielding terminals for EMC compliance.
Lists ASF parameters related to firmware version, identifier, API, and status.
Covers basic system parameters like access authority, parameter initialization, and copy functions.
Details power control parameters including control mode, duty settings, and carrier frequency.
Lists parameters related to function control, such as frequency setting, run commands, and start modes.
Lists ASF parameters related to firmware version, identifier, API, and status.
Covers general panel parameters including backlight mode, panel lock, and language selection.
Lists basic monitoring parameters like output frequency, actual speed, and voltage readings.
Details enhanced monitoring parameters accessible via IndraWorks, such as phase current and rotor speed.
Provides declaration of conformity for EU directives and lists relevant standards for safety functions.
States the CE marking and explains the EU directives and standards the product complies with.
Details UL listing information, standard, company name, file number, and ratings for components.
Mentions EAC certification and the requirement for EAC marking in Custom Union countries.
States compliance with ACMA standards for Australia and provides details on RCM label and standard.
Confirms product compliance with EU RoHS directive regarding the use of hazardous substances.
Refers to EU-REACH regulations and provides a link for substance communication documents.
Outlines licensing terms for third-party software, including STMicroelectronics' intellectual property rights.
Documents parameter changes between different firmware versions (e.g., 03V12 vs 03V08).
Lists new-added and modified parameters between firmware versions 03V12 and 03V08.
Details parameter changes between firmware versions 03V24 and 03V20, including new-added and modified parameters.
Lists parameter changes between firmware versions 03V26 and 03V24, including new-added and modified parameters.
Documents parameter changes between firmware versions 03V34 and 03V26, including modifications to setting ranges and attributes.
Lists parameter changes between firmware versions 03V44 and 03V26, including new-added and modified parameters.
General| Series | EFC 610 |
|---|---|
| Category | Media Converter |
| Power Supply | 24 V DC |
| Protection Class | IP20 |
| Interface | Ethernet |
| Transmission Rate | 10/100 Mbps |
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