Bosch rexroth EFC 5610 User Manual (English)

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Rexroth Frequency Converter

EFC x610 Series

EFC 3610 / EFC 5610

Operating Instructions

R912005854

Edition 09

Table of Contents19
Safety Instructions for Electric Drives and Controls35
Definitions of Terms35
Explanation of Signal Words and the Safety Alert Symbol37
General Information38
Using the Safety Instructions and Passing Them on to Others38
Requirements for Safe Use38
Hazards by Improper Use40
Instructions with Regard to Specific Dangers41
Protection against Contact with Electrical Parts and Housings41
Protective Extra-Low Voltage as Protection against Electric Shock42
Protection against Dangerous Movements42
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting44
Protection against Contact with Hot Parts45
Protection During Handling and Mounting45
Important Directions for Use46
Appropriate Use46
Inappropriate Use46
Documentation Information47
About this Documentation47
Relevant Software47
Reference48
Delivery and Storage49
Product Identification49
Packing Nameplate49
Product Nameplate50
Remove from Packing Box51
Visual Inspection51
Scope of Supply51
Transport of the Components52
Storage of the Components52
Drive System Overview53
Frequency Converter Overview54
Product Features54
Input54
Output54
V/F Control Performance55
SVC Control Performance55
Main Functions56
Communication56
Operating Panel57
Protection57
Conditions58
Technical Data59
Electric Data59
Derating of Electric Data62
Derating and Ambient Temperature62
Derating and Mains Voltage63
Derating and Carrier Frequency64
Maximum Length of Motor Cables68
Minimum Inductance between Two Motor Terminals69
Frequency Converter Mounting70
Installation Conditions70
Heat Dissipation71
Air Flow of Fans73
Figures and Dimensions75
Figures75
Dimensions80
DIN Rail Mounting82
Installation of Cold Plate Models83
Installation Conditions83
Heat Dissipation83
Figures and Dimensions84
Use of Thermal Compound Paste (Only for Cold Plate Models)86
Selecting an External Heat Sink87
Frequency Converter Wiring90
Wiring Diagram90
Cable Specifications92
Power Cables92
Cable Specification for International Without USA / Canada92
Cable Specification for USA / Canada95
Dimensioning Variables of the Table Values97
Control Cables99
Terminals100
Power Terminals100
Power Terminals Figure100
Power Terminals Description100
Notes on DC-Bus Terminals102
Control Terminals106
Control Terminals Figure106
Control Terminals Description107
Digital Input NPN / PNP Wiring109
Digital Output Do1A, Do1B Load Pull-Up / Pull-Down Wiring110
Analog Input Terminals (AI1, AI2, EAI1, EAI2, +10 V, +5 V, Earth and GND)111
Relay Output Terminals112
Notes on DC_IN Terminal113
Safe Torque off (STO) Terminals115
Terminal Definition115
Electromagnetic Compatibility (EMC)116
EMC Requirements116
General Information116
The Electromagnetic Compatibility (EMC) or Electromagnetic Interference (EMI) Includes the Following Requirements116
Noise Immunity in the Drive System116
Basic Structure for Noise Immunity116
Minimum Immunity Requirements for Pdss Intended for Use in the Second Environment117
Minimum Immunity Requirements for Pdss Intended for Use in the First Environment118
Evaluation Criterion119
Noise Emission of the Drive System120
Ensuring the EMC Requirements124
EMC Measures for Design and Installation126
Rules for Design of Installations with Drive Controllers in Compli- Ance with EMC126
EMC-Optimal Installation in Facility and Control Cabinet128
Control Cabinet Mounting According to Interference Areas - Exem- Plary Arrangements130
Design and Installation in Area a - Interference-Free Area of Control Cabinet131
Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet134
Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet135
Ground Connections136
Installing Signal Lines and Signal Cables137
General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads138
Operating Panel and Dust Cover139
LED Panel139
LED Display139
Dust Cover140
LED Indicator141
Operating Descriptions142
Fast Access to Parameters with Button Combinations143
Digit Shifting Function for Modification of Parameter Values144
LCD Panel145
LCD Panel Introduction145
Operating Example146
Quick Start147
Checklist before Quick Start147
Step 1: Check Application Conditions147
Step 2: Check Mounting Conditions147
Step 3: Check the Wiring147
Quick Start Parameters148
Control the Motor149
Motor Parameters Auto-Tuning150
Possible Errors During Quick Start and Respective Solutions151
Restoring Parameters to Factory Defaults151
Functions and Parameters152
B0: Basic System152
Access Authority Setting152
Parameter Initialization154
Parameter Copy155
Parameter Set Switch157
Password Protection159
High Frequency Mode160
C0: Power Control161
Control Mode Selection161
Normal Duty / Heavy Duty Setting162
Carrier Frequency Setting163
PWM Mode169
Automatic Voltage Stabilization170
Brake Chopper Control171
Overvoltage Suppression172
Overvoltage Prevention Mode175
Stall Overvoltage Prevention176
Stall Overcurrent Prevention177
Phase Loss Protection179
Converter Overload Pre-Warning180
Power Loss Ride-Through181
Fan Control and Maintenance184
C1: Motor and System186
Motor Type Selection186
Motor Parameter Tuning186
Motor Name Plate Data190
Motor Internal Data193
Motor Thermal Model195
Motor Overload Pre-Warning197
Motor Thermal Sensor Selection200
C2: V/F Control203
V/F Curve Setting203
Slip Compensation209
Hz Output Mode209
Torque Boost Setting210
Heavy Load Stabilization213
Light Load Oscillation Damping213
Current Limitation214
C3: Vector Control215
Speed Loop Setting215
Current Loop Setting216
Torque Limitation217
Encoder Settings219
Speed Monitor219
Fieldweakening Control for PMSM219
Torque Control221
Initial Angle Detection226
SVC Switch Point226
Speed Damping Factor for SVC227
D0: Basic Monitoring228
D1: Enhanced Monitoring230
E0: Set Point and Control231
Frequency Setting Source231
Run Command Source236
Digital Setting Frequency237
Frequency Limitations238
Direction Control240
Acceleration and Deceleration Setting242
Start Mode Configuration244
Power Loss Restart249
Stop Mode Configuration250
Stop DC-Braking251
Overexcitation Braking255
Emergency Stop256
Jog Function257
Skip Frequency259
E1: Input Terminal263
Digital Input Configuration263
2- and 3-Wire Control268
Digital Input Frequency Change Function273
Pulse Input Configuration275
Analog Input Configuration276
Motor Temperature Sensor Channel279
E2: Output Terminal280
Digital Output Configuration280
Pulse Output Setting283
Relay Output286
Analog Output Configuration289
Frequency Detection Function292
Pulse Counter Function294
E3: Multi-Speed and Simple PLC296
Simple PLC and Multi-Speed Setting296
Parameters296
Multi-Speed Setting299
Simple PLC Setting305
Stop and Pause Simple PLC Control307
Indication of Simple PLC Status308
E4: PID Control310
PID Control Setting310
Parameters310
Selecting the Reference and Feedback312
PID Feedback Polarity313
Control Loop Configuration314
PID Regulation Mode Setting315
PID Feedforward Control315
PID Deactivation by Digital Input316
PID Status Indication316
E5: Extended Application Functions318
High Resolution Current Display318
Speed Display Scaling318
Pump Dry and Leakage Protection319
Sleep Function320
E8: Standard Communication322
Modbus Protocol322
Brief Introduction322
Protocol Description322
Modbus Interface324
Modbus Function and Message Format324
Communication Mapping Register Address Distribution332
Modbus Communication Example341
Special Notes342
Communication Networking343
Communication Selection345
Communication Error Reaction346
Modbus Settings348
Setting the Data Transmission Rate348
Setting the Data Format348
Setting the Local Address348
Setting Command Signal Type349
Setting Modbus Transmission Mode349
E9: Error Log and Automatic Error Reset350
Automatic Error Reset350
Related Parameters350
Detailed Description350
List of Errors with Automatic Error Reset Capability350
Error Log352
F0: ASF Basic Settings355
ASF Status355
ASF Function Description355
ASF Parameter355
ASF Management356
ASF Diagnosis357
ASF Command Values359
H0: Extension Card General Settings360
Status and Control Words360
Extension Card Identification365
H1: PROFIBUS Settings366
PROFIBUS Basic Settings366
PROFIBUS Card LED367
PROFIBUS Output PZD Setting368
Input PZD Setting371
PROFIBUS Protocol372
Protocol Description372
PROFIBUS Function372
Requirements for PROFIBUS Link Cable373
Relationship between Communication Rate and Cables373
EMC Measures374
Periodical Data Communication374
Communication Parameter Configuration382
H2: Canopen Card Parameters384
General Introduction384
LED Status Introduction384
Converter Configuration386
Overview386
COB-Identifiers386
Object Dictionary387
Process Data Objects (PDO)391
Process Data Objects (PDO) Configuration393
Service Data Objects (SDO)397
Network Management Objects (NMT)398
Emergency Service (EMCY)400
Synchronisation Service (SYNC)402
Device Profile404
Related Communication Parameters416
Canopen Option Card Parameters418
H3: Multi-Ethernet Card Parameters418
Introduction418
About this Documentation418
Engineering Tools420
Reference Documentations421
Leds422
General Configuration422
Protocol Selection422
Communication Channel Setting424
Process Data Setting Range425
Device Profile427
Parameters429
Fault Management435
Profinet Io435
Protocol Configuration435
System Configuration437
Acyclic Communication441
Example442
Ethernet/Ip442
Protocol Configuration442
System Configuration444
Acyclic Communication449
Example451
Sercos III452
Protocol Configuration452
System Configuration453
Acyclic Communication455
Example456
Ethercat463
Protocol Configuration463
System Configuration463
Acyclic Communication465
Modbus/Tcp466
Protocol Configuration466
System Configuration466
Exception Codes467
Diagnosis467
Warning Code468
Error Code469
H7: Encoder Card Parameters470
ABZ Encoder Card Parameters470
Parameter470
Diagnosis471
Resolver Card Parameters471
Parameter471
Diagnosis472
H8: IO&IO Plus Card Parameters474
IO & IO Plus Card Analog Input Configuration474
IO & IO Plus Card Analog Output Configuration480
IO & IO Plus Card Digital Input Configuration483
IO & IO Plus Card Digital Output Configuration488
IO Card Relay Output Configuration491
I/O & I/O Plus Card Diagnosis493
H9: Relay Card Parameters494
Relay Card Output Configuration494
U0: General Panel Parameters498
U1: LED Panel Parameters499
U2: LCD Panel Parameters500
Diagnosis502
Display of LED Characters502
Status Code502
Warning Code502
Error Code504
Error 1 (OC-1), Error 2 (OC-2), Error 3 (OC-3): Overcurrent504
Error 4 (OE-1), Error 5 (OE-2), Error 6 (OE-3): Overvoltage505
Error 8 (UE-1): Undervoltage During Run505
Error 9 (SC): Surge Current or Short Circuit506
Error 10 (IPH.L): Input Phase Loss506
Error 11 (OPH.L): Output Phase Loss506
Error 12 (ESS-): Soft Start Error506
Error 20 (OL -1): Converter Overload506
Error 21 (OH): Converter over Temperature507
Error 23 (FF): Fan Failure508
Error 24 (Pdr): Pump Dry508
Error 25 (Col -): Command Value Lost508
Error 26 (Sto-R): STO Request508
Error 27 (Sto-E): STO Error508
Error 30 (OL -2): Motor Overload509
Error 31 (Ot): Motor over Temperature509
Error 32 (T-Er): Motor Parameter Tuning Error509
Error 33 (Ade-): Motor Angle Detection Error510
Error 34 (Ence-): Encoder Connection Error510
Error 35 (SPE-): Speed Control Loop Error511
Error 38 (Aibe): Analog Input Broken Wire Detection511
Error 39 (EPS-): DC_IN Power Supply Error511
Error 40 (Dir1): Forward Running Lock Error511
Error 41 (Dir2): Reverse Running Lock Error512
Error 42 (E-St): Terminal Error Signal512
Error 43 (FFE-): Firmware Version Mismatch512
Error 44 (Rs-): Modbus Communication Error512
Error 45 (E.par): Parameter Settings Invalid513
Error 46 (U.par): Unknown Parameter Restore Error513
Error 48 (Ida-): Internal Communication Error513
Error 49 (Idp-): Internal Parameter Error513
Error 50 (Ide-): Converter Internal Error514
Error 51 (Ocd-): Extension Card Internal Error514
Error 52 (Occ): Extension Card Pdos Configuration Error514
Error 54 (Pce-): Remote Control Communication Error515
Error 55 (Pbre): Parameter Backup / Restore Error515
Error 56 (Pref): Parameter Restore Error after Firmware Update515
Error 60 (ASF-): Application Firmware Error515
Error 61515
Error 70 (EIBE): Encoder Input Broken Wire Error516
Error 71 (EPOE): Encoder Phase Order Error516
Error 72 (RDOS): Signal Amplitude Error516
Error 73 (RLOT): Signal Phase Error516
Error 901 (Fcd-): Host Communication Timed out516
Error 902 (FPC-): Fieldbus Process Data Configuration Erroneous516
Error 903 (Ftl -): RPDO Telegram Loss516
Error 904 (Fin-): Communication Platform Initialization Failed516
Error 905 (Fnc-): Fieldbus Network Configuration Invalid517
Error 906 (FCE-): Communication Platform Critical Error517
Error 907 (Fnf-): Communication Platform Firmware Corrupted517
Error 908 (Fdi-): Fieldbus Data Invalid517
Error Handling518
Restarting after Power Loss518
Automatic Error Reset519
Error Reset by Digital Input520
Safety Technology521
Overview521
Background521
Comparison with Conventional Safety Technology522
Safe Torque off (STO) Function Introduction523
Safety Notes524
Standard Relevant to Safety Function525
Installation526
Terminal Definition526
Cable Definition526
Application527
STO Cable Connection533
Safety Function Disable534
Input Channel Parameter535
Commission536
STO Function Diagnosis and Status Indication537
Technical Data538
Data Related to Safety Standards538
Maintenance539
Abbreviations539
Accessories540
Optional Accessories540
Operating Panel541
Panel Mounting Plate541
Function Description541
Recommended Opening Dimensions at Control Cabinet541
Mounting the Plate and the Operating Panel542
Step 1542
Step 2542
Step 3543
Communication Cable for Control Cabinet544
Extension Card Module544
Dimensions of Extension Card Module544
Extension Card Module Mounting545
Extension Module Mounting546
I/O Module547
I/O Card547
I/O Cardterminals Label547
I/O Card Terminals Descriptions547
I/O Card Terminals Wiring549
Relay Card550
Relay Card Terminals Label550
Relay Card Terminals Descriptions550
I/O Plus Card550
Terminals Mapping550
Terminals Description550
Wiring552
Communication Module553
Profibus553
PROFIBUS Interface553
Canopen Card554
Interface Introduction554
Cable and Connection555
Multi-Ethernet Card555
Multi-Ethernet Interface555
Hardware Installation556
Encoder Card Module558
ABZ Encoder Card558
Start558
Technical Data558
Extension Card Mounting559
Terminals Mapping560
Terminals Description560
Wiring561
Cable Length565
Type Code566
Resolver Card566
Start566
Technical Data566
Terminals Mapping567
Terminals Description567
Wiring567
Type Code568
Plug-In Connector for Control Section569
External Mains EMC Filter569
External Mains EMC Filter Type569
Technical Data571
Dimensions571
Electric Data578
External Brake Resistor580
Braking Ratio580
Brake Resistor Type for Braking Ratio of581
Brake Resistor Type for Braking Ratio of584
Brake Resistor Dimensions586
Installation of Brake Resistor589
Shielding Connector590
Maintenance596
Safety Instructions596
Daily Inspection597
Periodic Inspection598
Expired Replacement599
Removable Components Maintenance600
Construction Overview600
Disassembly of the Operating Panel601
Disassembly of Fans602
Service and Support603
Environmental Protection and Disposal604
Environmental Protection604
Disposal604
Appendix606
Appendix I: Abbreviations606
Appendix II: Type Coding607
Frequency Converter Type Coding607
Operating Panel Type Coding608
Panel Mounting Plate Type Coding608
Communication Cable for Control Cabinet Type Coding609
Extension Accessories Type Coding610
External Mains EMC Filter Type Coding612
External Brake Resistor Type Coding613
Shielding Connector Type Coding614
Appendix III: Parameter List615
Terminology and Abbreviation in Parameter List615
Group B: System Parameters616
B0: Basic System Parameters616
Group C: Power Parameters617
C0: Power Control Parameters617
C1: Motor and System Parameters621
C2: V/F Control Parameters623
C3: Vector Control Parameters625
Group E: Function Control Parameters628
E0: Set Point and Control Parameters628
E1: Input Terminal Parameters631
E2: Output Terminal Parameters634
E3: Multi-Speed and Simple PLC Parameters637
E4: PID Control Parameters640
E5: Extended Function Parameters642
E8: Standard Communication Parameters643
E9: Protection and Error Parameters644
Group F0: ASF Parameters647
Group H: Extension Card Parameters647
H0: Extension Card General Parameters647
H1: PROFIBUS Card Parameters648
H2: Canopen Card Parameters651
H3: Multi-Ethernet Card Parameters652
H7: Encoder Card Parmaeters654
H8: I/O Card Parameters655
H9: Relay Card Parameters659
Group U: Panel Parameters662
U0: General Panel Parameters662
U1: LED Panel Parameters662
U2: LCD Panel Parameters663
Group D0: Monitoring Parameters665
Group D1: Enhanced Monitoring666
Appendix IV: Certification667
Eac670
Rcm671
EU Rohs672
Reach672
Third Party Licenses673
Stmicroelectronics673
Appendix V: Parameter Change Record675
Parameter Changes675
Parameter Changes677
Parameter Changes679
Parameter Changes683
Parameter Changes685

Bosch rexroth EFC 5610 User Manual

Table of Contents

Bosch rexroth EFC 5610 Specifications

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Brand	Bosch
Model	rexroth EFC 5610
Category	Media Converter
Language	English