Bosch rexroth VFC 615 Series

To Next Page

Frequency Converter

VFC x615 Series

VFC 3615 / VFC 5615

Operating Instructions

R912009377

Edition 01

Main Page

Default Chapter19
- Table of Contents19
1 Safety Instructions for Electric Drives and Controls33
- Definitions of Terms33
- Explanation of Signal Words and the Safety Alert Symbol35
- General Information36
- Using the Safety Instructions and Passing Them on to Others36
- Requirements for Safe Use36
- Hazards by Improper Use38
- Instructions with Regard to Specific Dangers39
- Protection against Contact with Electrical Parts and Housings39
- Protective Extra-Low Voltage as Protection against Electric Shock40
- Protection against Dangerous Movements40
- Protection against Magnetic and Electromagnetic Fields During Operation and Mounting42
- Protection against Contact with Hot Parts43
- Protection During Handling and Mounting43
2 Important Directions for Use44
- Appropriate Use44
- Inappropriate Use44
3 Documentation Information44
- About this Documentation44
- Relevant Software45
- Reference46
4 Delivery and Storage46
- Product Identification46
- Packing Nameplate46
- Product Nameplate48
- Visual Inspection49
- Scope of Supply49
- Transport of the Components50
- Storage of the Components50
5 Drive System Overview51
6 Frequency Converter Overview52
- Product Features52
  - Input52
- Output52
- V/F Control Performance53
- SVC Control Performance53
- Main Functions54
- Communication54
- Operating Panel55
- Protection55
- Conditions56
- Technical Data57
- Electric Data57
- Derating of Electric Data60
- Maximum Length of Motor Cables67
- Minimum Inductance between Two Motor Terminals67
7 Frequency Converter Mounting67
- Installation Conditions67
- Heat Dissipation69
- Air Flow of Fans71
- Figures and Dimensions73
- Standard Models73
- Wall-Through Models78
8 Frequency Converter Wiring84
- Wiring Diagram84
- Cable Specifications86
- Power Cables86
- Control Cables93
- Terminals94
- Power Terminals94
- Control Terminals102
9 Electromagnetic Compatibility (EMC)110
- EMC Requirements110
- General Information110
  - The Electromagnetic Compatibility (EMC) or Electromagnetic Interference (EMI) Includes the Following Requirements110
- Noise Immunity in the Drive System110
- Noise Emission of the Drive System113
- Ensuring the EMC Requirements117
- EMC Measures for Design and Installation119
- Rules for Design of Installations with Drive Controllers in Compli- Ance with EMC119
- EMC-Optimal Installation in Facility and Control Cabinet121
- Control Cabinet Mounting According to Interference Areas - Exem- Plary Arrangements122
- Design and Installation in Area a - Interference-Free Area of Control Cabinet123
- Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet125
- Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet126
- Ground Connections127
- Installing Signal Lines and Signal Cables128
- General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads129
10 Operating Panel and Dust Cover129
- LED Panel129
- LED Display130
- Dust Cover131
- LED Indicator132
- Operating Descriptions133
- Fast Access to Parameters with Button Combinations134
- Digit Shifting Function for Modification of Parameter Values135
- LCD Panel136
- LCD Panel Introduction136
- Operating Example137
11 Quick Start138
- Checklist before Quick Start138
- Step 1: Check Application Conditions138
- Step 2: Check Mounting Conditions138
- Step 3: Check the Wiring138
- Quick Start Parameters139
- Control the Motor140
- Motor Parameters Auto-Tuning141
- Possible Errors During Quick Start and Respective Solutions142
- Restoring Parameters to Factory Defaults142
12 Functions and Parameters143
- B0: Basic System143
- Access Authority Setting143
- Parameter Initialization145
- Parameter Copy146
- Parameter Set Switch148
- Password Protection150
- High Frequency Mode151
- C0: Power Control152
- Control Mode Selection152
- Normal Duty / Heavy Duty Setting153
- Carrier Frequency Setting154
- PWM Mode160
- Automatic Voltage Stabilization161
- Brake Chopper Control162
- Overvoltage Suppression163
- Overvoltage Prevention Mode166
- Stall Overvoltage Prevention167
- Stall Overcurrent Prevention168
- Phase Loss Protection170
- Converter Overload Pre-Warning171
- Power Loss Ride-Through172
- Fan Control and Maintenance176
- C1: Motor and System178
- Motor Type Selection178
- Motor Parameter Tuning178
- Motor Name Plate Data182
- Motor Internal Data185
- Motor Thermal Model187
- Motor Overload Pre-Warning189
- Motor Thermal Sensor Selection191
- C2: V/F Control194
- V/F Curve Setting194
- Slip Compensation200
- Hz Output Mode200
- Torque Boost Setting201
- Heavy Load Stabilization204
- Light Load Oscillation Damping204
- Current Limitation205
- C3: Vector Control206
- Speed Loop Setting206
- Speed Observer Mode207
- Current Loop Setting207
- Torque Limitation208
- Speed Monitor209
- Fieldweakening Control for PMSM210
- Torque Control211
- Initial Angle Detection216
- SVC Switch Point216
- Speed Damping Factor for SVC217
- D0: Basic Monitoring218
- D1: Enhanced Monitoring220
- E0: Set Point and Control221
- Frequency Setting Source221
- Run Command Source226
- Digital Setting Frequency227
- Frequency Limitations228
- Direction Control230
- Acceleration and Deceleration Setting232
- Start Mode Configuration234
- Power Loss Restart239
- Stop Mode Configuration240
- Stop DC-Braking241
- Overexcitation Braking245
- Emergency Stop246
- Jog Function247
- Skip Frequency249
- E1: Input Terminal253
- Digital Input Configuration253
- 2- and 3-Wire Control258
- Digital Input Frequency Change Function263
- Pulse Input Configuration265
- Analog Input Configuration266
- Motor Temperature Sensor Channel269
- E2: Output Terminal270
- Digital Output Configuration270
- Pulse Output Setting273
- Relay Output276
- Analog Output Configuration279
- Frequency Detection Function282
- Pulse Counter Function284
- E3: Multi-Speed and Simple PLC286
- Simple PLC and Multi-Speed Setting286
  - Parameters286
  - Multi-Speed Setting289
  - Simple PLC Setting295
  - Stop and Pause Simple PLC Control297
  - Indication of Simple PLC Status298
- E4: PID Control300
- PID Control Setting300
  - Parameters300
  - Selecting the Reference and Feedback302
  - PID Feedback Polarity303
  - Control Loop Configuration304
  - PID Regulation Mode Setting305
  - PID Feedforward Control305
  - PID Deactivation by Digital Input306
  - PID Status Indication306
- E5: Extended Application Functions308
- High Resolution Current Display308
- Speed Display Scaling308
- Pump Dry and Leakage Protection309
- Sleep Function310
- E8: Standard Communication312
- Modbus Protocol312
  - Brief Introduction312
  - Protocol Description312
  - Modbus Interface314
  - Modbus Function and Message Format314
  - Communication Mapping Register Address Distribution322
  - Modbus Communication Example331
  - Special Notes332
  - Communication Networking333
- Communication Selection335
- Communication Error Reaction336
- Modbus Settings338
  - Setting the Data Transmission Rate338
  - Setting the Data Format338
  - Setting the Local Address338
  - Setting Command Signal Type339
  - Setting Modbus Transmission Mode339
- E9: Error Log and Automatic Error Reset340
- Automatic Error Reset340
  - Related Parameters340
  - Detailed Description340
  - List of Errors with Automatic Error Reset Capability340
- Error Log342
- F0: ASF Basic Settings345
- ASF Status345
  - ASF Function Description345
  - ASF Parameter345
  - ASF Management346
  - ASF Diagnosis347
- ASF Command Values349
- H0: Extension Card General Settings350
- Status and Control Words350
- Extension Card Identification355
- H1: PROFIBUS Settings356
- PROFIBUS Basic Settings356
- PROFIBUS Card LED357
- PROFIBUS Output PZD Setting358
- Input PZD Setting361
- PROFIBUS Protocol362
  - Protocol Description362
  - PROFIBUS Function362
  - Requirements for PROFIBUS Link Cable363
  - Relationship between Communication Rate and Cables363
  - EMC Measures364
  - Periodical Data Communication364
  - Communication Parameter Configuration372
- H2: Canopen Card Parameters374
- General Introduction374
- LED Status Introduction374
- Converter Configuration376
  - Overview376
  - COB-Identifiers376
  - Object Dictionary377
  - Process Data Objects (PDO)381
  - Process Data Objects (PDO) Configuration383
  - Service Data Objects (SDO)387
  - Network Management Objects (NMT)388
  - Emergency Service (EMCY)390
  - Synchronisation Service (SYNC)392
  - Device Profile394
  - Related Communication Parameters406
  - Canopen Option Card Parameters408
- H8: IO&IO Plus Card Parameters409
- IO & IO Plus Card Analog Input Configuration409
- IO & IO Plus Card Analog Output Configuration416
- IO & IO Plus Card Digital Input Configuration419
- IO & IO Plus Card Digital Output Configuration424
- IO Card Relay Output Configuration427
- I/O & I/O Plus Card Diagnosis429
- H9: Relay Card Parameters430
- Relay Card Output Configuration430
- U0: General Panel Parameters434
- U1: LED Panel Parameters435
- U2: LCD Panel Parameters436
13 Diagnosis437
- Display of LED Characters437
- Status Code437
- Warning Code439
- Error Code440
- Error 1 (OC-1), Error 2 (OC-2), Error 3 (OC-3) : Overcurrent440
- Error 4 (OE-1), Error 5 (OE-2), Error 6 (OE-3) : Overvoltage441
- Error 8 (UE-1): Undervoltage During Run441
- Error 9 (SC): Surge Current or Short Circuit441
- Error 10 (IPH.L): Input Phase Loss442
- Error 11 (OPH.L): Output Phase Loss442
- Error 12 (ESS-): Soft Start Error442
- Error 20 (OL -1): Converter Overload442
- Error 21 (OH): Converter over Temperature443
- Error 23 (FF): Fan Failure443
- Error 24 (Pdr): Pump Dry444
- Error 25 (Col -): Command Value Lost444
- Error 30 (OL -2): Motor Overload444
- Error 31 (Ot): Motor over Temperature445
- Error 32 (T-Er): Motor Parameter Tuning Error445
- Error 33 (Ade-): Motor Angle Detection Error445
- Error 35 (SPE-): Speed Control Loop Error446
- Error 38 (Aibe): Analog Input Broken Wire Detection446
- Error 39 (EPS-): DC_IN Power Supply Error446
- Error 40 (Dir1): Forward Running Lock Error446
- Error 41 (Dir2): Reverse Running Lock Error447
- Error 42 (E-St): Terminal Error Signal447
- Error 43 (FFE-): Firmware Version Mismatch447
- Error 44 (Rs-): Modbus Communication Error447
- Error 45 (E.par): Parameter Settings Invalid448
- Error 46 (U.par): Unknown Parameter Restore Error448
- Error 48 (Ida-): Internal Communication Error448
- Error 49 (Idp-): Internal Parameter Error448
- Error 50 (Ide-): Converter Internal Error449
- Error 51 (Ocd-): Extension Card Internal Error449
- Error 52 (Occ): Extension Card Pdos Configuration Error449
- Error 53 (Fdi-): no Valid Process Data450
- Error 54 (Pce-): Remote Control Communication Error450
- Error 55 (Pbre): Parameter Backup / Restore Error450
- Error 56 (Pref): Parameter Restore Error after Firmware Update450
- Error 60 (ASF-): Application Firmware Error451
- Error 61451
- Error Handling452
- Restarting after Power Loss452
- Automatic Error Reset453
- Error Reset by Digital Input454
14 Communication454
- Brief Introduction454
- Basic Communication Settings454
- Selection of the Communication Protocol454
- Setting the Data Transmission Rate455
- Setting the Data Format456
- Setting the Local Address456
- Setting Command Signal Type456
- Communication Disruption and Response457
- Modbus Protocol458
- Protocol Description458
  - Brief Introduction458
  - Transmission459
- Modbus Interface460
- Modbus Function and Message Format460
  - Supported Functions460
  - Function Example462
  - Function 0X06: Write One Register Word463
  - Function 0X08: Diagnostics464
  - Function 0X10: Write N Register Words, Range: 1465
  - Function 0X17: Read/Write N Register Words, Range: 1465
  - Error Code and Exception Code467
- Communication Mapping Register Address Distribution468
  - Frequency Converter Parameter Address468
  - Frequency Converter Register Address469
  - Communication Control Register (0X7F00)470
  - Communication State Register (0X7Fa0)471
  - Additional Status Register (0X7Fa1)472
  - Fault Status Register (0X7Fb0)473
  - Communication Frequency Setting Register (0X7F01)474
  - Torque Setting Register (0X7F02)474
  - Torque FWD Limitation Register (0X7F03)474
  - Torque REV Limitation Register (0X7F04)475
  - Speed Limitation Register (0X7F05)475
- Modbus Communication Example476
- Special Notes477
- Communication Networking478
  - Networking478
  - Recommendations on Networking478
- PROFIBUS Protocol479
- Protocol Description479
- PROFIBUS Function479
- Requirements for PROFIBUS Link480
- Relationship between Communication Rate and Cables480
- EMC Measures481
- Periodical Data Communication481
  - PPO Telegram Type481
  - PKW Parameter Area482
  - PZD Process Data Area485
- Communication Parameter Configuration489
  - Communication Related Parameter Settings489
  - Parameter Configuration of Master490
  - GSD File491
15 Accessories491
- Optional Accessories491
- Operating Panel493
- Panel Mounting Plate493
- Function Description493
- Recommended Opening Dimensions at Control Cabinet493
- Mounting the Plate and the Operating Panel494
  - Step 1494
  - Step 2494
  - Step 3494
  - Step 4495
- Communication Cable for Control Cabinet496
- Extension Card Module496
- Dimensions of Extension Card Module496
- Extension Card Module Mounting496
- Extension Module Mounting497
- I/O Module500
- I/O Card500
  - I/O Card Terminals Label500
  - I/O Card Terminals Descriptions500
  - I/O Card Terminals Wiring501
- Relay Card502
  - Relay Card Terminals Label502
  - Relay Card Terminals Descriptions502
  - Relay Card Terminals Wiring502
- I/O Plus Card502
  - Terminals Mapping502
  - Terminals Description502
  - Wiring504
- Communication Module505
- PROFIBUS Interface505
- PROFIBUS Card LED506
- Canopen Card507
  - Interface Introduction507
  - Cable and Connection508
- Plug-In Connector for Control Section509
- External Mains EMC Filter509
- External Mains EMC Filter Type509
- Technical Data511
  - Dimensions511
  - Electric Data519
- External Brake Resistor522
- Braking Ratio522
- Brake Resistor Type for Braking Ratio of523
- Brake Resistor Type for Braking Ratio of527
- Brake Resistor Dimensions529
- Installation of Brake Resistor532
- Shielding Connector533
16 Maintenance539
- Safety Instructions539
- Daily Inspection540
- Periodic Inspection541
- Expired Replacement542
- Removable Components Maintenance543
- Construction Overview543
- Disassembly of the Operating Panel544
- Disassembly of Fans545
  - Service and Support546
17 Service and Support547
- Environmental Protection547
- Disposal547
18 Environmental Protection and Disposal547
- Environmental Protection and Disposal547
19 Appendix548
Appendix I: Abbreviations548
Appendix II: Type Coding550
- Frequency Converter Type Coding550
- Operating Panel Type Coding551
- Panel Mounting Plate Type Coding551
- Communication Cable for Control Cabinet Type Coding552
- Extension Accessories Type Coding552
- External EMC Filter Type Coding554
- External Brake Resistor Type Coding555
- Shielding Connector Type Coding556
Appendix III: Parameter List557
- Terminology and Abbreviation in Parameter List557
- Group B: System Parameters558
  - B0: Basic System Parameters558
- Group C: Power Parameters559
- Group E: Function Control Parameters571
- Group F0: ASF Parameters591
- Group H: Extension Card Parameters591
- Group U: Panel Parameters603
- Group D0: Monitoring Parameters606
- Group D1: Enhanced Monitoring607
Appendix IV: Certification608
- Index609

Brand	Bosch
Model	rexroth VFC 615 Series
Category	Media Converter
Language	English

Bosch rexroth VFC 615 Series - User Manual

Table of Contents

Bosch rexroth VFC 615 Series Specifications

Related product manuals