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Bowflex BXT6 User Manual

Bowflex BXT6
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8020418.121518.A
8020417.121518.A
Service Manual
Table of Contents
Bowflex
®
BXT6 / BXT028 / BXT088 Treadmill
Service Manual
Section Code Section Page Number
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com
| Printed in China | © 2018 Nautilus, Inc. | Bowflex and the B logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY
1 Important Safety Instructions 2
1 Safety Warning Labels and Serial Number 3
1 Specications 4
1 Grounding Instructions 5
1 Emergency Stop Procedure 5
1 Moving and Storing the Machine 6
1 Unfolding the Machine 8
1 Leveling the Machine 10
1 Treadmill Belt (break in period) 10
1 Connectivity 11
1 Maintenance 12
1 Cleaning 12
1 Adjusting the Belt Tension 13
1 Aligning the Walking Belt 13
1 Lubricating the Walking Belt 14
1 Heart Rate Chest Strap Battery Replacement 15
1 Maintenance Parts 16
1 Troubleshooting 18
1 Machine Settings Mode 30
1 Engineering Mode 31
1 Electrical Wiring Diagram 32
1 Replacement Procedure Skill Level 33
Mechanical/ModicationProcedures
2 Adjust the Walking Belt 34
Part Replacement
3 Replace the Incline Motor Assembly 36
4 Replace the Lower I/O Cable 42
5 Replace the Middle I/O Cable 47
6 Replace the Motor Control Board (MCB) 52
7 Replace the Speed Sensor Assembly 56
8 Replace the Walking Belt 60
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Bowflex BXT6 Specifications

General IconGeneral
Running Surface20" x 60"
FoldableYes
ConnectivityBluetooth
Speed Range0.5 to 12 mph
DisplayBacklit LCD
Max User Weight400 lbs
Heart Rate MonitoringContact and Bluetooth
Programs9
Incline Range0-15%

Summary

Important Safety Instructions and General Troubleshooting

General Safety Warnings

Crucial safety precautions for operating and servicing the treadmill to prevent injury or death.

Treadmill Specifications and Setup

Grounding and Earthing Instructions

120V AC Grounding Procedures

Instructions for properly grounding the treadmill for safe operation on a 120V system.

220-240V AC Earthing Procedures

Instructions for properly earthing the treadmill for safe operation on a 220-240V system.

Emergency Stop Procedure

Safety Key Operation

How to use the safety key for emergency stops and safe storage.

Moving and Storing the Treadmill

Routine Maintenance Schedule

Walking Belt Adjustments

Adjusting Belt Tension

How to tighten or loosen the walking belt for optimal performance.

Aligning the Walking Belt

Steps to center the walking belt on the treadmill deck.

Lubricating the Walking Belt

Service Mode Procedures

MCB Communications Test

Testing communication between the Motor Control Board and console.

MCB Calibration Procedure

Calibrating the Motor Control Board for accurate operation.

Button and Key Test Procedure

Unit Power and Console Issues

Troubleshooting No Power or Blank Console

Steps to diagnose and resolve issues with the unit not powering on or console not lighting up.

Treadmill Noise Troubleshooting

Diagnosing and Resolving Noise Issues

Guide to identify and fix various noises originating from the treadmill.

Machine Shuts Off or Belt Stops

Troubleshooting Power/Belt Interruption

Steps to resolve the machine shutting off or the belt stopping mid-workout.

Incline System Troubleshooting

Diagnosing Incline Motor Issues

Troubleshooting steps for problems related to the incline motor or its movement.

Heart Rate Monitoring Issues

Troubleshooting Heart Rate Readings

Steps to resolve inaccurate or absent heart rate readings.

Console Display and Sound Issues

Console Functionality Issues

Button Responsiveness Issues

Belt Movement and Stopping Issues

Troubleshooting Belt Motion Problems

Resolving issues where the belt stops, moves briefly, or doesn't move at all.

Belt Alignment and Slipping Troubleshooting

Resolving Belt Alignment and Slipping

Guide to fix walking belt alignment, slipping, or hesitation issues.

Adjust the Walking Belt

Replace Incline Motor Assembly

Replace Lower Input/Output Cable

Replace Middle Input/Output Cable

Replace Motor Control Board (MCB)

Replace Speed Sensor Assembly

Replace Walking Belt

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