Broderson IC-200-3H - User Manual

PRINTED IN USA COPYRIGHT 2012
P/N 990-30204 BRODERSON MFG. CORP.
LENEXA, KANSAS 66215
OPERATION AND
MAINTENANCE MANUAL
IC-200-2H & 3H
OWNER:_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
SOLD AND SERVICED BY:________________________________________________________
________________________________________________________
________________________________________________________
MODEL NO.________________________ SERIAL NO._________________________________
Courtesy of Crane.Market

Summary

INTRODUCTION

Operational Requirements and Procedures

Key conditions for operation, manual reordering, and accident reporting.

SECTION 1 DESCRIPTION AND SPECIFICATIONS

Model Dimensions and Turning Specifications

Detailed measurements for IC-200-2H, IC-200-3H, and turning dimensions.

General Crane Specifications

Weight, dimensions, engine, transmission, axles, steering, brakes, tires.

Chassis, Operator Compartment, and Electrical Systems

Details on chassis, cab features, electrical components, and accessories.

Boom Assembly, Attachments, and Safety Devices

Boom structure, hoist, extensions, RCL, and safety systems.

Sheave Blocks, Line Reeving, and Lubrication

Hoist rope arrangements, reeving, and lubrication guidelines.

SECTION 2 OPERATION

General Safety Rules and Crane Condition Checks

Fundamental safety guidelines and daily inspection requirements.

Lifting and Travel Procedures

Safe practices for lifting loads and moving the crane.

Instruments, Controls, and Sequence of Operation

Overview of controls, steering modes, and operational sequences.

Rated Capacity Limiter and Crane Capacity Charts

Using the RCL, understanding capacity charts, and examples.

Specific Component Operations and Symbols

Operation of sheave blocks, winch, pintle hooks, and control symbols.

SECTION 3 MAINTENANCE

Maintenance Safety and General Procedures

Safety precautions and general maintenance guidelines.

Inspection and Testing Checklists

New unit, operator daily/weekly, and interval maintenance checklists.

Fluid Specifications, Lubrication, and Hydraulic System

Fluid volumes, lubrication schedules, and hydraulic system care.

Engine, Mechanical Systems, and Torque Data

Engine maintenance, mechanical adjustments, and torque specifications.

Broderson IC-200-3H Specifications

General

Model	IC-200-3H
Maximum Lift Height	87 ft (26.5 m)
Maximum Lift Capacity	20 U.S. Tons (18.14 mt)
Engine	Cummins QSB4.5
Maximum Capacity	20 U.S. Tons (18.14 mt)
Type	Industrial Carry Deck Crane