Broderson IC-250-3E - User Manual

PRINTED IN USA COPYRIGHT 2017
P/N 990-30231 BRODERSON MFG. CORP.
LENEXA, KANSAS 66215
OPERATION AND
MAINTENANCE MANUAL
IC-250-3E
OWNER:_______________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
SOLD AND SERVICED BY:________________________________________________________
___________________________________________________________
___________________________________________________________
MODEL NO. ___________________________
SERIAL NO. ______________________________

Summary

SECTION 1 DESCRIPTION AND SPECIFICATIONS

Introduction

Describes the manual's purpose and the crane's design and capabilities.

Crane Dimensions

Provides physical dimensions, reach, and turning radius specifications.

General Specifications

Details overall dimensions, wheelbase, ground clearance, and approach/departure angles.

Crane Performance Specifications

Covers weight, turning radius, road speed, gradeability, and drawbar pull.

Engine Options and Specifications

Details engine types, specifications, and aftertreatment systems.

Transmission and Axles

Covers transmission types, axles, and drive systems.

Brakes, Tires, and Chassis Features

Describes braking, tires, cargo deck, outriggers, and other chassis components.

Operator Compartment and Controls

Describes operator station, seat, and common compartment features.

Electrical System and Accessories

Covers battery, lighting, display, instruments, and optional accessories.

Boom Assembly, Hoist, and Attachments

Details boom construction, rotation, hoist, and standard attachments.

Safety Devices and Optional Equipment

Explains safety features like Anti-Two-Block and optional items.

SECTION 2 OPERATION

Safety Rules

General safety guidelines for operating the crane.

Crane Condition Checks

Daily and weekly checks to ensure safe operational condition.

Lifting Procedures and Safety

Guidelines for safe lifting operations and associated warnings.

Travel Procedures and Safety

Guidelines for pick and carry operations and general travel.

Instruments and Controls Overview

Explains dashboard layout, instruments, and controls.

Control Valve Functions

Details hydraulic valve operations for crane functions.

Sequence of Operation

Step-by-step procedures for driving and operating the crane.

Rated Capacity Limiter (RCL) System

Operation, tips, and troubleshooting for the RCL system.

Crane Capacity Charts and Examples

Understanding load charts, definitions, rules, and capacity examples.

Safety Devices Functionality

Explains critical safety features like holding valves and anti-two-block.

Optional Equipment Installation

Details installation procedures for optional equipment like boom extension.

MAINTENANCE

Maintenance Safety Rules

General safety precautions to follow during maintenance activities.

Maintenance Schedules and Checklists

New unit, daily, weekly, and interval maintenance schedules.

Fluid Volume and Lubrication

Fluid capacities, lubrication chart, and schedule details.

Hydraulic System Maintenance

Care of hydraulic oil, bleeding, seals, and pressure settings.

Engine Maintenance Procedures

Air cleaner, cooling system, and major engine servicing guidelines.

Mechanical Adjustments and Torque

Fasteners, gearbox, brakes, chains, and torque data.

WIRING DIAGRAMS

Diesel Engine Wiring Diagram

Electrical schematic for the diesel engine configuration.

Gas Engine Wiring Diagram

Electrical schematic for the gas engine configuration.

T4 F Engine Wiring Diagrams (Parts 1 & 2)

Electrical schematics for the T4F engine configuration.

Broderson IC-250-3E Specifications

General

Model	IC-250-3E
Manufacturer	Broderson
Category	Construction Equipment
Type	Carry Deck Crane
Fuel Type	Diesel
Max Travel Speed	20 mph
Engine	Cummins QSB4.5
Weight	48, 000 lbs (21.8 t)