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Broderson IC-80-1L - User Manual

Broderson IC-80-1L
75 pages
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PRINTED IN USA COPYRIGHT
ļƒ“
2019
P/N 990-30255 BRODERSON M FG. CORP.
LENEXA, KANSAS 66215
OPERATION AND
M AINTENANCE M ANUAL
IC-80-3L 4X2
OWNER: ______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
SOLD AND SERVICED BY: _______________________________________________________
_______________________________________________________
_______________________________________________________
M ODEL NO. ___________________________ SERIAL NO. _____________________________
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Summary

Mobile Crane Warranty Statement

Crane Description and Specifications

IC-80 Series Dimensional Data

Detailed dimensions for IC-80-1L, IC-80-2L, and IC-80-3L models.

IC-80 L Turning Dimension Details

Information on turning radii and aisle width for the IC-80-L model.

Crane Operation Safety Rules

General Operation Safety

Essential safety guidelines for operating the crane, covering operator qualification.

Pre-Operation Crane Condition Checks

Daily checks for crane condition and rope inspection recommendations.

Crane Instruments and Controls

Instrument Panel Overview and Gauges

Description of the IC-80 instrument panel, including gauges and warning lights.

Ignition, Lighting, and Signal Controls

Explanation of ignition switch, lighting package, and turn signal controls.

Control Valve Functions

Hydraulic Control Lever Operations

Details on how control levers operate outriggers, boom, swing, and hoist.

Three-Mode Steering System Functions

Explanation of the three steering modes: four-wheel, rear-wheel, and crab steer.

Vehicle Driving Sequence

Step-by-Step Driving Procedure

Recommended steps for safely driving the IC-80 vehicle.

Crane Operation Procedures

Crane Operation Startup Steps

Procedure for placing the crane in operation, including warm-up and outrigger setup.

Gauge Readings and Fuel Warnings

Information on normal gauge readings and important fuel tank warnings.

Rated Capacity Limiter (RCL) System

RCL Operation and Override

Tips on RCL operation, handling overloads, and using the emergency override.

Outrigger Warning Light Check

Checking the outrigger warning light for proper function with RCL setup.

Crane Load Capacity Information

Crane Capacity Chart Interpretation Rules

Definitions and rules for interpreting crane capacity charts and load limits.

Sheave Block and Downhaul Weight

Wire Rope Installation for Sheave Blocks

Instructions for correct installation of wire rope on sheave blocks.

Two-Part Line Reeving Procedure

Two-Part Line Reeving and Wedge Socket

Guidance on reeving for two-part lines and using the wedge socket.

Crane Safety Devices

Outrigger Cylinder Check Valve Function

Function and maintenance of the outrigger cylinder check valve.

Boom Cylinder Holding Valve Functions

Explanation of boom elevation and telescope cylinder holding valves.

Anti-Two-Block System and Override

How the anti-two-block system prevents damage and its override function.

Optional Equipment: Boom Extension Installation

Boom Extension Mounting Procedure

Step-by-step guide for installing the boom extension onto the boom tip.

Boom Extension Storage Procedure

Procedure for properly storing the boom extension.

Boom Extension Capacity Examples

Interpreting Capacity Charts with Extensions

Examples demonstrating how to interpret capacity charts with boom extensions.

Front Auxiliary Winch

Front Auxiliary Winch Safety Guidelines

Safety guidelines for operating the front auxiliary winch.

Pintle Hooks for Towing and Traction

Pintle Hook Towing and Traction Procedures

Instructions for towing other vehicles and being towed with pintle hooks.

Switch and Indicator Symbols

Common BMC Crane Symbol Definitions

List of standard symbols used for switches and indicators on BMC cranes.

Maintenance Safety Guidelines

General Maintenance Safety Precautions

Key safety rules for personnel performing maintenance on the crane.

Pinch Point and Fall Prevention in Maintenance

Safety measures to avoid pinch points and prevent falls during maintenance.

New Unit Inspection and Testing

Pre-Job Inspection and Test Checklist

Comprehensive checklist for inspecting and testing a new unit before job placement.

Operator Inspection and Testing

Daily and Weekly Operator Inspection Schedule

Daily and weekly inspection procedures for the crane operator.

IC-80 Maintenance Schedule

50-Hour and 250-Hour Maintenance Tasks

Maintenance tasks required at 50-hour and 250-hour intervals.

Lubrication Procedures

Swing Bearing, Transmission, and Axle Lubrication

Lubrication details for swing bearing, transmission, and drive axles.

Fluid Volume Specifications Chart

Chart detailing fluid capacities for various systems of the IC-80.

IC-80 Lubrication Schedule and Chart

Lubrication Schedule Item Details

Schedule detailing lubrication points, types, and intervals for the IC-80.

Wire Rope Maintenance

Wire Rope Lubrication and Cleaning

Recommended procedure for cleaning and lubricating wire rope.

Hoist Cable Installation and Inspection

Steps for installing and inspecting the hoist cable for safety and longevity.

Hydraulic System Overview

Hydraulic System Components and Flow

Description of the IC-80's hydraulic system, including pump functions.

Three-Mode Steering System Operation

Details on the IC-80's three-mode steering system and its operation.

Hydraulic Oil Care and Maintenance

Hydraulic Oil Maintenance and Filtering

Instructions for maintaining hydraulic oil cleanliness, temperature, and level.

Recommended Hydraulic Oil Specifications

Recommended hydraulic oils and compatibility information for the IC-80.

Hydraulic Seals and Leak Detection

Hydraulic Seal Installation and Leak Checking

Guidelines for installing hydraulic seals and detecting leaks safely.

Hydraulic System Pressure Settings

Winch Circuit Pressure Adjustment Procedure

Procedure for checking and adjusting winch circuit hydraulic pressure.

Boom and Outrigger Circuit Pressure Settings

Procedure for checking and adjusting boom and outrigger circuit pressures.

Boom Cylinder Holding Valves

Boom Lift Cylinder Holding Valve Check and Adjustment

Procedure for checking and adjusting the boom lift cylinder holding valve.

Telescope Cylinder Holding Valve

Telescope Cylinder Holding Valve Check and Adjustment

Procedure for checking and adjusting the telescope cylinder holding valve.

Air Cleaner Service and Replacement

Steps for cleaning and replacing the air cleaner element and dust cup.

Engine Maintenance and Mechanical Adjustments

Cooling System Checks and Service Procedures

Procedures for checking coolant level, radiator fins, and flushing the system.

Mechanical Adjustments, Fasteners, and Gearbox

Guidance on checking fasteners, swing gearbox, and wheel toe-in.

Park Brake Test and Adjustment

Park Brake Testing and Adjustment Procedure

Steps for testing and adjusting the crane's parking brake.

Torque Specifications for Fasteners

Recommended Torque Values for Bolts

Table of recommended torque values for various bolt sizes and grades.

IC-80 L Wiring Diagram - Part 1

Electrical System Components (Diagram 1)

Diagram showing electrical connections for battery, starter, engine, and lights.

IC-80 L Wiring Diagram - Part 2

Electrical System Components (Diagram 2)

Diagram showing electrical connections for transmission, steering, and controls.

IC-80 L Hydraulic Schematic

Hydraulic System Schematics and Function Chart

Diagram illustrating the hydraulic system, including controls and cylinders.

Broderson IC-80-1L Specifications

General IconGeneral
BrandBroderson
ModelIC-80-1L
CategoryConstruction Equipment
LanguageEnglish

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