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Broderson IC-80 Series User Manual

Broderson IC-80 Series
25 pages
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PRINTED IN USA COPYRIGHT 2011
P/N 990-30179 BRODERSON MFG. CORP.
MAINTENANCE MANUAL
IC-80-1J, 2J & 3J
OWNER: ______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
SOLD AND SERVICED BY: _______________________________________________________
_______________________________________________________
_______________________________________________________
MODEL NO. ___________________________ SERIAL NO._____________________________
Property of American Airlines
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Broderson IC-80 Series Specifications

General IconGeneral
BrandBroderson
ModelIC-80 Series
CategoryConstruction Equipment
LanguageEnglish

Summary

Safety Rules and Precautions

General Safety Rules

Essential safety rules for operating and maintaining the crane, covering personal protection and hazard avoidance.

Specific Safety Measures

Details safety practices for operations like welding, pressure spraying, and handling hydraulic fluids.

Maintenance Inspections and Schedules

New Unit Inspection and Test

Procedure to inspect and test a new unit for transit damage and operational capability.

Operator Daily & Weekly Inspections

Checklists for operators to ensure safe unit operation and identify potential issues.

Maintenance Service Intervals

Schedule of required maintenance tasks based on operating hours or time (50, 250, 500, 1000, 24 months).

Lubrication and Fluid Management

Lubrication Schedule and Components

Guide to lubrication points, intervals, and types of lubricants for crane components.

Wire Rope Lubrication and Handling

Instructions for cleaning, lubricating, and inspecting wire rope for safe and extended service life.

Hydraulic Oil Care and Replacement

Procedures for maintaining hydraulic oil cleanliness, changing filters, and servicing the suction strainer.

Hydraulic System Operation and Maintenance

Hydraulic System Overview and Steering

Description of the hydraulic system, pumps, and the three-mode steering system operation.

Hydraulic Seals and Leak Prevention

Guidelines for identifying, preventing, and repairing hydraulic leaks, including seal replacement.

Hydraulic Pressure Settings and Adjustments

Specifications and procedures for setting and adjusting hydraulic pressure in various crane circuits.

Component Specific Maintenance

Holding Valve Checks and Adjustments

Procedures for checking and adjusting holding valves for boom and telescope cylinders.

Engine Air Cleaner Service

Instructions for cleaning and replacing the air cleaner element and dust cup for engine performance.

Mechanical Adjustments and Torque

Guidelines for fastener checks, swing gearbox, wheel bearings, and torque specifications.

Park Brake Test and Adjustment

Procedure for testing and adjusting the parking brake to ensure proper operation and safety.

Torque Data Specifications

Recommended torque values for various bolt sizes and grades for crane assembly.

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