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Broderson RT-300-2G - User Manual

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PRINTED IN USA COPYRIGHT 2013
P/N 990-30209 BRODERSON MFG. CORP.
LENEXA, KANSAS 66215
OPERATION AND
MAINTENANCE MANUAL
RT-300-2G
OWNER:_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
SOLD AND SERVICED BY:________________________________________________________
________________________________________________________
________________________________________________________
MODEL NO._________________________ SERIAL NO. _____________________________
Courtesy of Crane.Market
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Summary

BRODERSON MANUFACTURING CORP. WARRANTY

WARRANTY FOR MOBILE CRANES

Details the warranty coverage, exclusions, and conditions for Broderson mobile cranes.

INTRODUCTION TO RT-300 CRANE

IMPORTANT NOTICE REGARDING ACCIDENTS

Important notice regarding accidents and contacting the manufacturer or dealer.

DIMENSIONAL DATA OVERVIEW

CRANE DIMENSIONS AND CLEARANCES

Visual representation of the RT-300-2G crane with key measurements and clearances.

RT-300-2 G TURNING DIMENSIONS

Illustrates turning radii, aisle width, and corner clearance for the RT-300-2G crane.

DESCRIPTION AND SPECIFICATIONS

GENERAL CRANE SPECIFICATIONS

Details overall dimensions, ground clearance, angles, road speed, and gradeability of the crane.

MACHINE WEIGHT AND ENGINE DETAILS

Specifies machine weight, boom functions, engine type, and power ratings for the RT-300.

TRANSMISSION, AXLES, BRAKES AND STEERING

Details the transmission, front/rear axles, brake system, and steering configurations.

CHASSIS AND OPTIONAL ACCESSORIES

Covers chassis components, outriggers, tie-downs, and optional accessories like winches and pintle hooks.

OPERATOR COMPARTMENT AND OPTIONS

Describes the operator compartment features, mirrors, cab, and optional equipment like seats and AC.

ELECTRICAL SYSTEM AND HYDRAULIC RESERVOIR

Details the electrical system, instruments, lighting, and hydraulic reservoir specifications.

BOOM, HOIST, SAFETY DEVICES AND RCL

Explains boom structure, hoist, rotation, anti-two-block, and rated capacity limiter functions.

SHEAVE BLOCK AND BOOM EXTENSION

Details the sheave block and optional boom extension specifications and operation.

OPERATION SECTION - SAFETY RULES

GENERAL SAFETY GUIDELINES

Essential safety practices for operating the crane, including operator qualifications and hazard awareness.

OPERATION SECTION - LIFTING

LIFTING SAFETY AND PROCEDURES

Guidelines on load capacity, load swinging, suspended loads, and outrigger use during lifting.

OPERATION SECTION - TRAVEL

PICK AND CARRY OPERATION GUIDELINES

Specific recommendations for safe pick and carry operations, including boom centering and speed limits.

OPERATION SECTION - INSTRUMENTS AND CONTROLS

DASHBOARD INSTRUMENTS AND SWITCHES

Details ignition switch, lighting controls, parking brake switch, and various indicator lights and gauges.

OPERATION SECTION - CONTROL VALVE FUNCTIONS

HYDRAULIC CONTROL LEVER FUNCTIONS

Describes the operation of levers for swing, boom derricking, crowd, hoist, and outriggers.

OPERATION SECTION - SEQUENCE OF OPERATION

DRIVING THE VEHICLE PROCEDURE

Recommended steps for safely driving the crane to the work location, including pre-drive checks.

OPERATION SECTION - OPERATING THE CRANE

RATED CAPACITY LIMITER (RCL) OPERATION

Instructions for using the RCL to estimate loads, measure radii, and handle overload conditions.

OPERATION SECTION - CRANE CAPACITY

USING THE CRANE CAPACITY CHART

Advises operators to refer to the capacity chart for load limits based on stability and structural strength.

CRANE CAPACITY CHART DEFINITIONS AND RULES

Defines load radius, capacity basis, and rules for interpreting the crane's load chart.

CRANE CAPACITY CHART (Imperial)

RT-300-2 G LOAD RATINGS (IMPERIAL)

Table detailing load capacities in pounds for the RT-300-2G crane under various configurations.

CRANE CAPACITY CHART (Metric)

RT-300-2 G LOAD RATINGS (METRIC)

Table detailing load capacities in kilograms for the RT-300-2G crane under various configurations.

CAPACITY EXAMPLE AND CAUTIONS

CAPACITY EXAMPLE CALCULATION AND CAUTIONS

Step-by-step calculation for determining safe load capacity, with notes on boom deflection.

SHEAVE BLOCK AND DOWNHAUL WEIGHT

WIRE ROPE INSTALLATION PROCEDURES

Instructions and diagrams for the correct installation of wire rope on the hoist drum and associated components.

SAFETY DEVICES OVERVIEW

CRANE SAFETY DEVICES FUNCTIONALITY

Details check valves, holding valves, anti-two-block device, and swing brake system.

ADDITIONAL SAFETY DEVICES AND WARNINGS

Covers hoist brake, parking brake, boom sequencing valves, and brake warning light.

OPTIONAL EQUIPMENT OPERATIONS - BOOM EXTENSION

BOOM EXTENSION CAPACITY AND INSTALLATION

Details capacity charts for boom extension and step-by-step instructions for installing it on the boom tip.

OPTIONAL EQUIPMENT OPERATIONS - FRONT AUXILIARY WINCH

FRONT AUXILIARY WINCH SAFETY AND USAGE

Safety warnings and recommended uses for the front auxiliary winch, emphasizing it's not for personnel lifting.

PINTLE HOOKS OPERATION AND TOWING

PINTLE HOOK USAGE AND TOWING PROCEDURES

Guidelines for using pintle hooks for towing, including capacity ratings and towing procedures.

SWITCH AND INDICATOR SYMBOLS

BMC CRANE SWITCH AND INDICATOR LEGEND

Visual guide to common symbols found on the crane's control panel and dashboard.

MAINTENANCE - SAFETY RULES

GENERAL MAINTENANCE SAFETY PRECAUTIONS

Essential safety practices for maintenance, including personal protective equipment and avoiding pinch points.

MAINTENANCE - NEW UNIT INSPECTION AND TEST

PRE-OPERATION INSPECTION AND TESTING

Steps to verify the crane's condition, fluid levels, controls, and systems before initial job site deployment.

MAINTENANCE - OPERATOR INSPECTION AND TEST

DAILY OPERATOR CHECKS

Daily inspection points for engine oil, coolant, transmission fluid, tires, lights, and safety devices.

WEEKLY AND MONTHLY OPERATOR CHECKS

Weekly checks for lines, brakes, and steering; monthly checks for accumulator pre-charge.

MAINTENANCE CHECKLIST

50 HOUR MAINTENANCE INTERVAL

Tasks to be performed every 50 operating hours, including lubrication and fluid level checks.

500, 1000 HOUR, AND CALENDAR INTERVALS

Maintenance tasks scheduled for 500, 1000 hours, and 6, 12, 24 month intervals.

CHAIN AND CHAIN SHEAVE LUBRICATION

CHAIN ADJUSTMENT AND LUBRICATION PROCEDURE

Steps for adjusting and lubricating retraction and extension chains on the boom stages.

RT-300 LUBRICATION CHART

RT-300 LUBRICATION SCHEDULE

LUBE SYMBOLS AND SPECIFICATIONS

Key for lube symbols (EO, MPL, SIL, etc.) and definitions for hydraulic fluids and greases.

MAINTENANCE - LUBRICATION AND BRAKES

WIRE ROPE AND ROTATION BEARING LUBRICATION

Guidelines for cleaning, lubricating, and maintaining wire rope and the rotation bearing.

BRAKE PADS, ROTORS, AND VALVES

Details inspection of brake pads and rotors, and the function of brake unloading and modulating valves.

BRAKE ACCUMULATORS SERVICE

Procedure for checking and maintaining the pre-charge pressure of the brake accumulators.

MAINTENANCE - ENGINE

AIR CLEANER AND COOLING SYSTEM SERVICE

Procedures for cleaning and replacing air filters, and checking the engine cooling system.

MAINTENANCE - HYDRAULIC OIL CARE

HYDRAULIC OIL MAINTENANCE AND FILTER CHANGE

Procedures for changing hydraulic oil and filters, cleaning strainers, and purging the system.

MAINTENANCE - HYDRAULIC SYSTEM PURGING

HYDRAULIC SYSTEM PURGING PROCEDURE

Detailed steps to remove residual contaminated oil from cylinders and lines after reservoir service.

REMOVAL OF AIR FROM HYDRAULIC CIRCUITS

Procedure for purging air from hydraulic circuits, including boom, cylinder, and steering systems.

MAINTENANCE - HYDRAULIC SYSTEM OVERVIEW

RT-300 HYDRAULIC SYSTEM COMPONENTS

Details the three open-center circuits, pump capacities, and the function of the brake system flow.

MAINTENANCE - HYDRAULIC SCHEMATICS

RT-300-G JIC SCHEMATIC

Diagram illustrating the hydraulic circuit layout, control valves, and components of the RT-300 crane.

MAINTENANCE - STEERING SYSTEM

STEERING SYSTEM OPERATION AND MODES

Details the load-sensing system, steering wheel control, and the three selectable steering modes (round, front, crab).

MAINTENANCE - HYDRAULIC SYSTEM ADJUSTMENTS

CONTROL VALVE PRESSURE SETTINGS AND ADJUSTMENTS

Specifies pressure settings for boom, hoist, outrigger, and swing circuits, and how to adjust relief valves.

BOOM SEQUENCE CONTROL

Explains the predictable sequence for boom extension/retraction and the valves that control it.

BOOM CYLINDER HOLDING VALVE FUNCTIONALITY

Details the function, checking procedure, and troubleshooting for boom lift and crowd cylinder holding valves.

MAINTENANCE - HYDRAULIC SEALS

HYDRAULIC FITTING AND SEAL REPLACEMENT

Instructions for tightening fittings, replacing o-rings, and managing leaks in hydraulic components.

MAINTENANCE - MECHANICAL ADJUSTMENTS

GENERAL MECHANICAL CHECKS AND TORQUE DATA

Procedures for checking fasteners, torque values for wheel nuts, and rotation bearing bolts.

FINAL CHAIN ADJUSTMENT AND FIELD ADJUSTMENT

Steps for final adjustment and field adjustment of boom extension and retraction chains.

CROWD CYLINDER AND BOOM ASSEMBLY

Steps for assembling crowd cylinders and the boom, including chain installation and pin securing.

ROTATION GEARBOX INSTALLATION PROCEDURE

Detailed steps for mounting the rotation bearing and gearbox, checking tooth contact, and shim adjustment.

WHEEL ALIGNMENT

Describes how to adjust front wheel toe-in for proper alignment.

MAINTENANCE - TRANSMISSION

TRANSMISSION OIL AND FILTER SERVICE

Procedures for checking transmission oil level, type, and changing the transmission filter.

TRANSMISSION FLUID CHANGE AND SHIFTER

Steps for changing transmission fluid, and information on the transmission shifter and its fuses.

MAINTENANCE - TRANSMISSION HYDRAULIC SYSTEM

TRANSMISSION HYDRAULIC SYSTEM COMPONENTS

Details the hydraulic pump, pressure intensifier, solenoid valves, and reservoirs for the transmission.

MAINTENANCE - TROUBLESHOOTING AND BRAKES

PARKING BRAKE AND TRANSMISSION TROUBLESHOOTING

Procedures for bleeding the parking brake, adjusting it, and diagnosing common transmission problems.

TOWING PROCEDURES AND TRANSMISSION ISSUES

Guidelines for towing the crane and troubleshooting transmission power or shifting problems.

MAINTENANCE - HOIST CABLE

HOIST CABLE INSTALLATION AND INSPECTION

Detailed procedure for installing wire rope on the hoist drum, ensuring smooth winding and safety.

TORQUE DATA

BOLT TORQUE SPECIFICATIONS

Chart providing torque values in ft-lbs and N-m for different SAE bolt grades and materials.

ELECTRICAL DIAGRAMS

RT-300-2 G WIRING DIAGRAM TIER 3

Schematic showing electrical connections for the RT-300-2G with a Tier 3 Cummins engine.

RT-300-2 G WIRING DIAGRAM TIER 4 i

Schematic showing electrical connections for the RT-300-2G with a Tier 4i Cummins engine and VEC system.

Broderson RT-300-2G Specifications

General IconGeneral
BrandBroderson
ModelRT-300-2G
CategoryConstruction Equipment
LanguageEnglish

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