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Broderson IC-40-D - User Manual

Broderson IC-40-D
73 pages
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PRINTED IN USA COPYRIGHT 2017
P/N 990-30227 BRODERSON MFG. CORP.
LENEXA, KANSAS 66215
OPERATION AND
MAINTENANCE MANUAL
IC-40-D
OWNER:_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
SOLD AND SERVICED BY:________________________________________________________
________________________________________________________
________________________________________________________
MODEL NO._________________________ SERIAL NO. _____________________________
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Summary

SECTION 1 DESCRIPTION and SPECIFICATIONS

Introduction

Manual provides information for safe and economical performance.

Dimensions and Orientation

Details physical dimensions, reach, and orientation of the IC-40-2D crane.

Turning Dimensions

Illustrates turning radius, corner radius, and aisle width for maneuverability.

Specifications

Lists general dimensions, ground clearance, angles, speed, and outrigger spread.

SECTION 2 OPERATION

Safety Rules

Critical safety guidelines for operating the crane, including warnings and precautions.

Instruments and Controls

Overview of the instrument panel, display, and control functions for operating the crane.

Control Functions

Explanation of levers for outriggers, boom swing, elevation, telescope, and hoist.

Three-Mode Steering Functions

Explains the operation of rear-wheel, four-wheel round, and crab steering modes.

Sequence of Operation

Recommended procedure for driving the vehicle to the job site, including pre-operation steps.

Driving the Vehicle

Step-by-step instructions and precautions for operating the crane while in transit.

Operating the Crane

Procedure for placing the crane in operation, including outrigger setup and control usage.

Normal Gauge Readings

Details normal operating ranges for engine coolant, oil pressure, and transmission temperature.

Rated Capacity Limiter (RCL)

Information on the RCL system, its function, and operating tips for load estimation.

Crane Capacity

Guidance on reading capacity charts and understanding load limits for safe lifting operations.

Crane Capacity Chart Definitions and Rules

Explains terms like load radius, capacity ratings, and rules for using the chart.

Capacity Example

Illustrates how to apply capacity chart information with a practical lifting scenario.

Sheave Block and Downhaul Weight

Details the function and installation of sheave blocks and downhaul weights for hoist rope.

Two-Part Line Reeeving

Instructions for reeving the hoist rope for two-part line configuration.

Safety Devices

Description of safety features like outrigger check valves, holding valves, and anti-two-block system.

Optional Equipment Operation

Instructions for installing and using optional equipment like boom extensions.

Boom Extension

Procedure for installing the 8-foot boom extension on the crane.

Front Auxiliary Winch

Details the mounting, control, and uses of the front auxiliary winch.

Pintle Hooks

Information on the use and limitations of pintle hooks for towing and dragging.

Switch Indicator Symbols

List and explanation of symbols used for switches and indicators on BMC cranes.

SECTION 3 MAINTENANCE

Safety Rules

General safety precautions and personal protective equipment for maintenance tasks.

Operator Inspection and Test

Daily and weekly checks to ensure the unit is safe and ready for operation.

Maintenance Checklist

Scheduled maintenance intervals (50, 250, 500, 1000, etc. hours) for the crane.

Lubrication Procedures and Schedule

Details on lubricating components, wire rope, and axles with schedules and volumes.

Hoist Cable Installation and Inspection

Steps for installing, inspecting, and maintaining the hoist wire rope for safety.

Hydraulic System Overview

Explanation of the hydraulic system, pumps, and major component functions.

Steering System Operation

Details on the load-sensing steering system, modes, and wheel alignment.

Propulsion System

Information on the hydrostatic transmission, drive motors, and operating precautions.

Start-Up Procedure - Piston Pump

Essential steps for properly starting a new or rebuilt transmission pump.

Piston Pump Troubleshooting

Common problems, causes, and remedies for the IC-40 piston pump system.

Hydraulic Oil Management

Guidelines for maintaining hydraulic oil, including changing, approved fluids, and purging.

Hydraulic Seals and Leakage

Information on hydraulic seals, fittings, and preventing and identifying fluid leaks.

Control Valve Adjustments

Procedures for setting relief valves for boom, outrigger, and hoist circuits.

Cylinder Holding Valves

Description and checks for boom lift and extension cylinder holding valves.

Engine Air Cleaner and Cooling System

Procedures for servicing the air cleaner and maintaining the engine's cooling system.

Mechanical Adjustments and Torque Data

Covers adjustments for fasteners, gearbox, bearings, alignment, and torque specifications.

IC-40-D (GAS) SCHEMATIC

Electrical Wiring Diagram

Diagram illustrating electrical system connections for the gas engine model.

Circuit Breakers and Fuses

List of circuit breakers and fuses with their functions and ratings.

IC-40-D (DIESEL) SCHEMATIC

Electrical Wiring Diagram

Diagram illustrating electrical system connections for the diesel engine model.

Circuit Breakers and Fuses

List of circuit breakers and fuses with their functions and ratings.

Broderson IC-40-D Specifications

General IconGeneral
ModelIC-40-D
CategoryConstruction Equipment
ManufacturerBroderson
TypeCarry Deck Crane
Max Lift Height71 ft (21.64 m)
Boom Length60 ft (18.29 m)
Weight53, 000 lbs (24.04 t)
Drive Type4x4
EngineDiesel
Capacity40 tons
Max Lift Capacity40, 000 lbs (18.14 t)

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