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Broderson IC-200-2J - User Manual

Broderson IC-200-2J
79 pages
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PRINTED IN USA COPYRIGHT 2017
P/N 990-30215 BRODERSON MFG. CORP.
LENEXA, KANSAS 66215
OPERATION AND
MAINTENANCE MANUAL
IC-200-2J & 3J
OWNER:_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
SOLD AND SERVICED BY:________________________________________________________
________________________________________________________
________________________________________________________
MODEL NO.________________________ SERIAL
NO._________________________________
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Summary

STATEMENT OF WARRANTY FOR MOBILE CRANES

INTRODUCTION

SECTION 1 DESCRIPTION AND SPECIFICATIONS

IC-200-2 J Dimensions

Detailed dimensions and reach for the IC-200-2J model.

IC-200-3 J Dimensions

Detailed dimensions and reach for the IC-200-3J model.

IC-200-J Turning Dimensions

Illustrates turning radius and aisle width for the IC-200-J.

General Specifications

Covers weight, dimensions, outrigger spread, steering modes, road speed, and gradeability.

Standard Engine Details

Details the standard GM 4.3L V-6 engine specifications and features.

Optional Engines and Accessories

Details available engine options like Cummins QSB3.3L and QSF3.8L, and related accessories.

Chassis Features

Describes chassis components like cargo deck, lifting rings, outriggers, and storage boxes.

Chassis Options and Accessories

Covers chassis options like auxiliary winches and accessories.

Operator Compartment and Options

Covers operator compartment features, seats, and comfort options like cabs and heaters.

Electrical System Overview

Outlines the standard 12-volt DC system, lighting, display, and alarms.

Hydraulic System Components

Details standard hydraulic system, boom assembly, swing, and main hoist configurations.

Boom Attachments

Covers standard anti-two-block device, RCL, sheave block, and optional boom extensions.

Additional Boom Attachments

Covers two-part-line sheave blocks and searcher hooks.

OPERATION SECTION

Safety Rules

General safety guidelines for operating the crane, including warnings and precautions.

Lifting Operations

Procedures and precautions for safe lifting, including referring to capacity charts and load handling.

Travel Operations

Guidelines for pick and carry operations, traveling with loads, and general vehicle travel.

Instruments and Controls

Describes the instrument panel, ignition switch, lighting, hand brake, and transmission controls.

Steering and Control Valves

Explains steering modes, control valve functions, and their operation.

Sequence of Operation

Step-by-step procedures for driving the vehicle, operating the crane, and reading gauges.

Rated Capacity Limiter (RCL)

Explains the RCL's function in estimating loads, measuring radii, and preventing overloads.

Crane Capacity Chart Definitions and Rules

Defines load radius, capacity ratings, and rules for using the crane capacity charts.

Sheave Block and Downhaul Weight

Details the approved hoist rope arrangements and the function of sheave blocks and downhaul weights.

Multi-Part Line Reaving

Illustrates and explains the setup for 4-part-line and 2-part-line sheave blocks.

Safety Devices

Describes essential safety devices like check valves, holding valves, and the anti-two-block system.

Optional Equipment

Information on optional equipment like boom extensions, auxiliary winches, and pintle hooks.

Boom Extension Installation and Adjustment

Instructions for installing, stowing, and adjusting the offset angle of boom extensions.

Boom Extension Capacity Examples

Illustrates capacity calculations when using the boom extension.

Front Auxiliary Winch

Describes the front auxiliary winch, its uses, and safety precautions.

Pintle Hooks

Information on using pintle hooks for towing and being towed.

Switch and Indicator Symbols

Lists and explains symbols used for switches and indicators on the crane.

MAINTENANCE

Maintenance Safety Rules

Critical safety precautions to follow before and during maintenance procedures.

New Unit Inspection and Test

Pre-operation checks and tests to ensure the crane is undamaged and functional.

Operator Inspection and Test

Routine daily and weekly inspections and tests to ensure the unit is ready for safe operation.

Maintenance Checklist

Scheduled maintenance intervals and tasks for the crane, including 50, 250, 500, 1000, and 24-month intervals.

Fluid Volume Specifications

Lists the required fluid volumes for the hydraulic reservoir, fuel tank, transmission, and axles.

Lubrication Charts and Schedules

Provides a visual chart and schedule for lubricating various crane components.

Boom Chain Lubrication

Specific instructions for lubricating the boom chains and sheaves on the IC-200-3.

Component Lubrication

Details lubrication for rotation bearing, transmission, and drive axles.

Wire Rope and Hoist Cable

Covers wire rope lubrication and hoist cable installation and inspection procedures.

Hydraulic System Overview

Explains the hydraulic system's subsystems and the steering system's operation.

Hydraulic Schematics

Illustrates the JIC hydraulic schematic for the IC-200-J crane.

Hydraulic Oil Care and Specifications

Guidelines for maintaining hydraulic oil cleanliness, temperature, and specifications.

Hydraulic Circuit Air Removal

Step-by-step procedure to remove air from the hydraulic circuits.

Hydraulic Seals

Information on proper installation and maintenance of hydraulic seals and fittings.

Pressure Settings

Details pressure settings for different hydraulic circuits and components.

Boom Cylinder Holding Valve

Function, testing, and adjustment of the boom cylinder holding valve.

Telescope Cylinder Holding Valve

Function, testing, and adjustment of the telescope cylinder holding valve.

Boom Chain Adjustment

Procedure for adjusting the boom chains for proper tension and alignment on the IC-200-3.

Engine Maintenance

Covers air cleaner service and general engine maintenance procedures for gas and diesel engines.

Mechanical Adjustments

Covers fastener checks, rotation gearbox adjustment, transmission/axle overhaul, and park brake test/adjustment.

Torque Data

Table providing recommended torque values for various bolt sizes and grades.

Wiring Diagrams

Includes gas and Tier 4 Final wiring diagrams for troubleshooting electrical systems.

Broderson IC-200-2J Specifications

General IconGeneral
BrandBroderson
ModelIC-200-2J
CategoryConstruction Equipment
LanguageEnglish

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