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Broderson IC-35-2F - User Manual

Broderson IC-35-2F
71 pages
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PRINTED IN USA COPYRIGHT 2011
P/N 990-30168 BRODERSON MFG. CORP.
OPERATION AND
MAINTENANCE MANUAL
IC-35-2F
OWNER: _________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
SOLD AND SERVICED BY: _________________________________________________________
_________________________________________________________
_________________________________________________________
MODEL NO. ___________________________ SERIAL NO. ______________________________
Courtesy of Crane.Market
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Summary

Statement of Warranty for Mobile Cranes

Addendum for Drum Rotation Indicator

Section 1, Description and Specifications

Details features and specifications of the Drum Rotation Indicator.

Section 3, Maintenance

Operator inspection and testing procedures for the unit.

Introduction

Dimensions and Orientation

Turning Dimensions

Illustrates the turning radius and aisle width requirements for the crane.

Description and Specifications

General Crane Specifications

Covers weight, engine, brakes, tires, chassis, and optional accessories.

System Specifications

Covers hydraulic, boom, and hoist systems.

Operational Systems

Covers the Rated Capacity Limiter (RCL) and boom attachments.

Operation Safety Rules

General Safety Precautions

General safety guidelines and operator responsibilities.

Lifting Safety

Rules and warnings for safe lifting operations.

Electrical Hazards

Safe practices for electrical line clearance.

Travel Procedures

Instruments and Controls

Control Functions Overview

Explains the operation of levers for outriggers, boom, hoist, and swing.

Driving the Vehicle

Step-by-step procedure for driving the crane to a job site.

Operating the Crane

Normal Gauge Readings and Checks

Describes normal readings for engine and transmission gauges and checks.

Rated Capacity Limiter (RCL) Operation

Provides tips and warnings for using the RCL system for safe load estimation.

Crane Capacity

Crane Capacity Chart Definitions and Rules

Defines load radius and rules for interpreting capacity charts.

Capacity Example and Caution

Illustrates capacity chart usage with load examples and cautions.

Crane Capacity Charts

Crane Capacity Chart (Metric)

Provides lifting capacities in kilograms based on load radius and boom angle.

Sheave Block and Downhaul Weight

Two-Part Line Reeeving

Illustrates the reeving of the load line for two-part line operations.

Safety Devices

Anti-Two-Block Device and Override

Details the anti-two-block system, its function, and the emergency override.

Optional Equipment

Information on optional accessories like boom extension.

Stowing Boom and Front Auxiliary Winch

Procedures for stowing the boom extension and uses of the front auxiliary winch.

Switch and Indicator Symbols

Additional Symbols

Provides more symbols for tire pressure, lift points, engine, and fluid levels.

Maintenance Safety Rules

General Maintenance Safety

Covers safe practices for components, hydraulics, and electrical systems.

Inspection and Testing

Operator Daily and Weekly Inspections

Daily and weekly inspection checklists for crane readiness.

Maintenance Checklist Intervals

Maintenance Intervals (500, 1000 Hrs, Annual)

Outlines maintenance tasks for 500, 1000-hour intervals and annual checks.

Lubrication Procedures

Lubrication Chart

Visual chart indicating lubrication points.

Lubrication Schedule Details

Table detailing lubrication items, intervals, symbols, and fluid volumes.

Hoist Cable Installation and Inspection

Hoist Cable Break-in and Maintenance

Procedure for breaking in hoist cable and ongoing inspection/maintenance.

Schematics

JIC Schematic (Metric)

Metric version of the hydraulic system schematic.

Hydraulic System Overview

Steering System

Propulsion System

Propulsion System Diagram

Schematic illustrating the components of the propulsion system.

Start-Up Procedures

Start-Up Steps and Checks

Continues start-up procedure, including wheel spin tests and fluid checks.

Piston Pump Troubleshooting

Care of Hydraulic Oil

Hydraulic Fluids and System Purging

Lists approved fluids and provides a procedure for purging the hydraulic system.

Hydraulic System Purging Steps

Detailed steps for purging the hydraulic system after contamination or repair.

Bleeding the Brakes

Hydraulic Seals and Leak Checks

Control Valve Adjustments

Cylinder Holding Valves

Engine Maintenance

Mechanical Adjustments

Torque Data

Wiring Diagram

Broderson IC-35-2F Specifications

General IconGeneral
ModelIC-35-2F
TypeCarry Deck Crane
CategoryConstruction Equipment
EngineDiesel
Drive Type4x2

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