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Brother DCP-7090 User Manual

Brother DCP-7090
340 pages
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Confidential
Read this manual thoroughly before maintenance work.
Keep this manual in a convenient place for quick and easy reference at all times.
August 2017
SM-FAX186
8C5K*
Ver.4
Brother Laser MFC
SERVICE MANUAL
DCP-7090/7095D/7190DN/7195DW
DCP-B7500D/B7520DW/B7530DN/B7535DW
DCP-L2510D/L2511D/L2512D/L2530DW
DCP-L2531DW/L2532DW/L2535D/L2535DW
DCP-L2536D/L2537DW/L2550DN/L2550DW
DCP-L2551DN/L2551DW/L2552DN
HL-L2390DW/L2395DW
MFC-7390/7490D/7890DN/7895DW
MFC-B7700D/B7715DW/B7720DN
MFC-L2690DW/L2710DN/L2710DW/L2712DN
MFC-L2712DW/L2713DW/L2715D/L2715DW
MFC-L2716D/L2716DW/L2717DW
MFC-L2730DW/L2732DW/L2750DW/L2750DWXL
MFC-L2751DW/L2752DW/L2770DW/L2771DW
MODEL

Table of Contents

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Brother DCP-7090 Specifications

General IconGeneral
Print TechnologyLaser
FunctionalityPrint, Copy, Scan
Print Resolution2400 x 600 dpi
Scanner TypeFlatbed
Copy Resolution600 x 600 dpi
ConnectivityUSB 2.0
Paper Capacity250 sheets
Grayscale Depth8-bit
Color Depth24-bit
DisplayLCD
Scan Resolution600 x 2400 dpi
Duplex PrintingAutomatic
Media TypePlain Paper, Recycled Paper, Labels, Envelopes
Standard Media SizeA4, Letter
Monthly Duty Cycle10000 pages

Summary

Safety Information

Definitions of Warnings, Cautions, and Notes and Memos

Explains the conventions used for warnings, cautions, and notes in the manual for user safety.

To use the Machine Safely

Provides essential safety instructions for operating and maintaining the machine to prevent hazards.

Chapter 1 Supplemental Specifications

1. General

Comparative table detailing functions and specifications across various machine models.

2. Network Connectivity

Details on wired and wireless network connectivity types supported by different models.

3. Service Information

Provides machine life, part life, MTBF, MTTR, and maintenance part specifications.

4. Supplies

Information on toner cartridge yields, drum unit life, and storage conditions.

5. Media Specifications

Details on paper input, media weight, and media size requirements for the ADF.

6. FAX (Only for the Models with FAX Function)

Specifications related to fax functionality, including modem speed and transmission.

7. Copy

Details on copy speed, first copy out time, and print resolution capabilities.

8. Scanner

Specifications for scanner resolution, scanning speed, and duplex scanning features.

Chapter 2 Error Indications and Troubleshooting

1. Introduction

Overview of troubleshooting procedures and general precautions for service personnel.

1.2 Checks before Commencing Troubleshooting

Pre-repair checks covering operating environment, power, paper, and consumables.

3.1 Error Codes

List of error codes, their descriptions, and references for troubleshooting.

3.2 Error Message

Error messages displayed on the LCD for touch panel models and their descriptions.

3.3 Communication Errors

Lists communication error codes, causes, and corresponding references for FAX/phone issues.

4.1 Error Cause and Remedy

Detailed troubleshooting steps for specific error codes, including causes and remedies.

4.2 Troubleshooting for Paper Feeding Problems

Guides for resolving paper feeding issues like jams, misfeeds, wrinkles, and angle.

4.3 Troubleshooting for Image Defects

Examples of image defects and their corresponding troubleshooting steps.

4.4 Troubleshooting for Software Problems

Solutions for software-related issues such as connectivity and firmware problems.

4.5 Troubleshooting for Network Problems

Steps to resolve network connectivity issues like print failures or access point connection.

4.6 Troubleshooting for Control Panel Problems

Troubleshooting steps for LCD, LED, and panel operation issues.

4.7 Troubleshooting for Toner Cartridge and Drum Unit Problems

Resolving issues with toner cartridge and drum unit detection and messages.

4.8 Troubleshooting for Fuser Unit Problems

Procedures for diagnosing and resolving fuser unit failures.

4.9 Troubleshooting for Laser Unit Problems

Steps to troubleshoot laser unit failures.

4.10 Troubleshooting for PCB Problems

Troubleshooting main PCB and memory-related issues.

4.11 Troubleshooting for Document Feeding Problems

Resolving issues with document feeding, including jams and misfeeds.

4.12 Troubleshooting for Scanning Image Defect

Guides for troubleshooting common scanning image defects.

4.13 Troubleshooting for FAX/Phone Problems

Steps to resolve FAX and phone communication issues.

4.14 Troubleshooting for Other Problems

Solutions for various other problems like print failures or firmware update issues.

Chapter 3 Disassembly/Reassembly

1. Safety Precautions

Essential safety precautions and warnings before performing disassembly or maintenance.

2. Packing

Illustrations and components related to packing the machine for shipping or storage.

3. Screw Catalogue

Visual catalog of screws used in the machine, categorized by type and size.

4. Screw Torque List

Table listing screw locations, types, quantities, and specified tightening torques.

5. Lubrication

Specifies lubricating oil types, lubrication points, and quantities for machine parts.

6. Overview of Gears

Diagrams and lists of gears used in the machine's drive systems.

7. Harness Routing

Diagrams illustrating the routing of various harnesses and cables within the machine.

8. Disassembly Flow Chart

A visual flowchart outlining the sequence of disassembly and reassembly procedures.

9.1 Preparation

Initial steps and precautions before disassembly, including FAX data transfer.

9.2 Cord hook

Step-by-step instructions for removing the cord hook component.

9.3 Back cover

Instructions for opening and removing the machine's back cover.

9.4 Outer chute ASSY

Procedure for removing the outer chute assembly.

9.5 Front cover ASSY / Support flap

Steps for removing the front cover assembly and support flap.

9.6 Side cover R

Instructions for removing the right side cover of the machine.

9.7 Fuser cover

Procedure for removing the fuser cover.

9.8 Inner chute ASSY

Steps for removing the inner chute assembly.

9.9 Side cover L / Speaker harness ASSY / Handset holder ASSY

Instructions for removing the left side cover and associated harnesses.

9.10 Document scanner unit

Procedure for removing the document scanner unit.

9.11 ADF unit (For models with ADF)

Steps for disassembling the Automatic Document Feeder unit.

9.11.2 ADF cover ASSY / Document stopper

Procedure for removing the ADF cover and document stopper.

9.11.3 Document sub tray

Instructions for removing the document sub tray.

9.11.4 Document separate roller ASSY

Steps for removing the document separate roller assembly.

9.11.5 ADF separation holder ASSY

Procedure for removing the ADF separation holder assembly.

9.11.6 Second side CIS unit / Second side CIS flat cable

Instructions for removing the second side CIS unit and its flat cable.

9.12 Document cover ASSY (For models without ADF)

Procedure for removing the document cover assembly for models without ADF.

9.13 Panel unit (For Touch panel models)

Steps for removing the panel unit on touch panel models.

9.13.2 Panel PCB ASSY / NFC PCB ASSY / LCD

Procedure for removing the panel PCB, NFC PCB, and LCD components.

9.14 Panel unit (For Non-touch panel models)

Steps for removing the panel unit on non-touch panel models.

9.15 Panel flat cable / First side CIS unit / First side CIS flat cable

Instructions for removing the panel flat cable and first side CIS components.

9.16 Modem flat cable / Modem PCB ASSY

Procedure for removing the modem flat cable and modem PCB assembly.

9.17 Joint cover ASSY

Steps for removing the joint cover assembly.

9.18 Fuser unit

Procedure for removing the fuser unit.

9.19 Low-voltage power supply PCB ASSY

Instructions for removing the low-voltage power supply PCB assembly.

9.20 New toner sensor PCB ASSY

Procedure for removing the new toner sensor PCB assembly.

9.21 HVPS flat cable / High-voltage power supply PCB ASSY

Instructions for removing the HVPS flat cable and high-voltage power supply PCB assembly.

9.22 Fan

Procedure for removing the cooling fan.

9.24 Laser unit flat cable / Laser unit

Procedure for removing the laser unit and its flat cable.

9.25 Filter

Instructions for removing the filter.

9.26 Wireless LAN PCB (Only for wireless network models)

Procedure for removing the wireless LAN PCB.

9.27 Roller holder ASSY

Steps for removing the roller holder assembly.

9.28 Main PCB ASSY

Procedure for removing the main PCB assembly.

9.29 T1 clutch / Registration clutch

Instructions for removing the T1 clutch and registration clutch components.

9.30 Frame L unit

Steps for removing the Frame L unit.

9.31 Paper feed motor / Paper feed motor flat cable

Procedure for removing the paper feed motor and its flat cable.

9.32 Fuser gear 64R/36R

Instructions for removing the fuser gear.

9.33 Toner sensor PCB ASSY (Only for models with Toner box)

Procedure for removing the toner sensor PCB assembly.

9.34 Front cover sensor

Steps for removing the front cover sensor.

9.35 Eject sensor PCB ASSY

Procedure for removing the eject sensor PCB assembly.

9.36 Registration front/rear actuator holder ASSY

Instructions for removing the registration front/rear actuator holder assembly.

9.37 Paper feed roller ASSY / Paper feed sensor PCB ASSY

Steps for removing the paper feed roller and sensor PCB assemblies.

Chapter 4 Adjusting and Updating Settings as Required After Parts Replacement

1. If You Replace the Main PCB Assy

Procedures after replacing the main PCB, including firmware installation.

2. If You Replace the Low-Voltage Power Supply PCB Assy

Steps after replacing the low-voltage power supply PCB, including counter reset.

3. If You Replace the Laser Unit

Procedures after replacing the laser unit, including entering adjusted values.

4. If You Replace the Panel Unit or Panel Control PCB

Steps after replacing the panel unit or PCB, including touch panel adjustment.

5. If You Replace the ADF Unit, First Side CIS Unit, Second Side CIS Unit or Document Scanner Unit

Procedures after replacing ADF, CIS, or scanner units, including white level data acquisition.

Chapter 5 Service Functions

1. Function Code

Introduction to maintenance mode and how to enter it for service and end users.

1.2 List of Maintenance Mode Functions

A comprehensive list of maintenance mode functions with codes and references.

1.3 Details of Maintenance Mode Functions

Detailed explanation of specific maintenance mode functions like EEPROM initialization.

1.3.2 Transition to shipping state (Function code 03)

Function to set the machine to its shipping state, including soft switch checks.

1.3.3 ADF performance test (Function code 08)

Procedure to test the performance of the automatic document feeder.

1.3.4 Print quality test pattern (Function code 09)

Prints test patterns to check image quality and missing images.

1.3.5 Set worker switches (WSW) and print worker switch setting data (Function code 10, 11)

Instructions for setting and printing worker switch configurations.

1.3.6 Check LCD operation (Function code 12)

Procedure to verify the normal operation of the control panel's LCD.

1.3.7 Check control panel key operation (Function code 13)

Method to check the functionality of each key on the control panel.

1.3.8 Display software version (Function code 25)

Checks firmware and program versions, and checksum information.

1.3.9 Check sensor operation (Function code 32)

Verifies the operation of sensors, solenoids, and clutches.

1.3.10 Display LAN connection status (Function code 33)

Function to check the connection status of the wired LAN.

1.3.11 Set PC print functions (Function code 43)

How to change settings for various print functions on the PC.

1.3.15 Fine-tune scanning position (Function code 54)

Function to adjust the scanning start and end positions.

1.3.16 Acquire white level data and set CIS scan area (Function code 55)

Procedure to acquire white level data and set the CIS scan area.

1.3.17 Check toner cartridge (Models with cartridge sensor only) (Function code 57)

Checks toner cartridge compatibility, country code, and version.

1.3.18 Adjust touch panel (Function code 61)

Procedure to adjust the touch panel calibration.

1.3.19 Continuous print test (Function code 67)

Conducts paper feed and eject tests using print patterns.

1.3.20 Print frame pattern (single-side printing) (Function code 69)

Prints a single-sided frame pattern to check for printing flaws.

1.3.21 Print frame pattern (duplex printing) (Function code 70)

Prints a duplex frame pattern to check for printing flaws on both sides.

1.3.22 Test pattern (Function code 71)

Prints test patterns to check develop roller or exposure drum condition.

1.3.23 Configure for country/region and model (Function code 74)

Customizes machine settings based on language, functions, and worker switches.

1.3.25 Check fan operation (Function code 78)

Checks fan operation by setting speeds (100%, 50%, OFF).

1.3.26 Delete fax data (Function code 79)

Function to delete fax data from the machine's memory.

1.3.27 Display machine log information (Function code 80)

Displays machine log information, including error logs and consumable counts.

1.3.28 Display machine error code (Function code 82)

Displays the latest error code encountered by the machine on the LCD.

1.3.29 Send communication log information to telephone line (Function code 87)

Sends error lists to service personnel for problem analysis.

1.3.30 Reset irregular power supply detection counter of low-voltage power supply PCB (Function code 88)

Resets the counter for irregular power supply detection after PCB replacement.

2. Other Service Functions

Additional service functions available for machine maintenance.

2.2 Print Communication Error List

Prints the communication error list for analyzing fax problems.

2.3 Resetting Drum Counter

Resets the drum counter after replacing the drum unit.

Chapter 6 Wiring Diagram

1. Wiring Diagram

A comprehensive wiring diagram illustrating component connections within the machine.

Chapter 7 Periodical Maintenance

1. Periodical Replacement Parts

Information regarding parts that require periodic replacement.

Appendix 1 Serial Numbering System

Serial number labels on the printer

Explains the structure and meaning of the serial number labels on the printer.

Appendix 2 Deleting User Setting Information

Operating Procedure

Steps to return user settings to default configurations.

Appendix 3 Installing the Maintenance Printer Driver

Windows 7/Windows 8/Windows 8.1/Windows 10

Instructions for installing the maintenance printer driver on Windows OS.

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