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BRP Evinrude E-Tec E200DPXSUF User Manual

BRP Evinrude E-Tec E200DPXSUF
443 pages
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Table of Contents

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BRP Evinrude E-Tec E200DPXSUF Specifications

General IconGeneral
Model Year2015
Displacement3.4 L
StartingElectric
Recommended Fuel87 Octane
SteeringRemote
Full Throttle RPM Range5000-6000 RPM
Gear Ratio1.86:1
ExhaustThrough Prop
Horsepower200 HP
Fuel InductionDirect Injection
Emissions ComplianceCARB 3-Star
Engine TypeV6
Shaft Length20 in. (508 mm)

Summary

Safety Information

DANGER

Indicates an imminently hazardous situation that WILL result in death or serious injury if not avoided.

WARNING

Indicates a potentially hazardous situation that CAN result in severe injury or death if not avoided.

Service Specifications and Special Tools

Technical Data

Provides detailed specifications for engine, fuel, electrical, cooling, ignition, gearcase, and trim/tilt.

Special Tools

Catalog of specialized tools required for diagnostics, universal use, and specific system servicing.

Installation and Predelivery Procedures

Outboard Installation

Details hull preparation, transom measurements, drilling, mounting, and steering system installation.

Engine Management Module (EMM) Service

EMM Description and Functions

Overview of EMM functions, connections, and control processes for outboard operation.

Sensors and Functions

Details internal and external sensors, their functions, and EMM responses to fault conditions.

EMM Diagnostics Procedures

Covers diagnostic procedures, symptoms, specialized tests, and using diagnostic software.

System Analysis Procedures

Electrical Connections and Diagrams

Details EMM connector pinouts, wiring inspection, and ground circuit testing.

Start Circuit Analysis

Covers voltage testing, battery circuits, stator output, ignition systems, and starter operation.

Ignition and Electrical Circuits

Lists circuits required for ignition output, including stop circuit, battery, stator, and EMM.

Ignition Output Testing

Procedures for testing ignition voltage, primary circuit resistance, and coil output.

Fuel Delivery System Analysis

Covers manifold pressure tests, fuel supply checks, and injector operation.

Electrical and Ignition System Service

Sensor Resistance Tests

Procedures for testing resistance of crankshaft position and throttle position sensors.

Ignition Coil and Stator Tests

Covers primary/secondary winding resistance tests for ignition coils and stator resistance tests.

Charging System Tests

Procedures for testing 12V and 55V charging circuits, including stator output and battery checks.

Fuel System Service and Components

Fuel Component Tests

Covers pressure tests for fuel injectors, fuel supply, and static/dynamic tests for injectors.

Oiling System Service and Components

Oiling System Tests

Covers tests for oil injection pump, pressure sensor, vacuum, function, and fittings.

Cooling System Service

Engine Temperature Check

Methods for checking engine temperature using software or pyrometer, and troubleshooting low idle temps.

Powerhead Service and Components

Powerhead Removal

Step-by-step instructions for safely removing the powerhead from the outboard.

Powerhead Disassembly

Detailed breakdown of powerhead components including crankcase, cylinder head, and pistons.

Powerhead Assembly

Instructions for assembling crankshaft, bearings, pistons, connecting rods, and cylinder head.

Gearcase Service and Procedures

Gearcase Removal and Installation

Detailed steps for removing and installing the gearcase assembly, including shift rod adjustment.

Gearcase Disassembly and Assembly

Comprehensive steps for disassembling and reassembling gearcase components like pinion gear and driveshaft.

Trim and Tilt System Service

Troubleshooting Trim and Tilt Systems

Provides symptom charts and service procedures for FasTrak (3-piston) and Single Piston systems.

Electrical Circuit Tests

Tests for relays, motor current draw, trim gauge, trim sender, and related electrical circuits.

Servicing Three Piston System

Covers disassembly, tilt piston removal/assembly, tilt rod assembly, and manifold installation.

Servicing Single Piston System

Procedures for disassembly, assembly, and adjustments of the single piston trim/tilt system.

Safety Guidelines and Precautions

Technician Safety

Safety guidelines for handling outboards, lifting, checking mounting systems, and potential failures.

Fuel Handling and Fire Prevention

Precautions for handling gasoline, storage, refueling, and controlling ignition sources.

Troubleshooting Guides

Outboard Will Not Start

Troubleshooting steps for issues like no start, slow cranking, and no turn over.

Outboard Hard to Start

Checks for issues causing hard starting, such as fuel, electrical, ignition, or compression problems.

EMM Diagnostic Indicators and Codes

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