BRP EVINRUDE E-TEC 115 HP 2011 User Manual

Explains the meaning of safety alert symbols (DANGER, WARNING, CAUTION, NOTICE) and signal words.

Lists common units of measurement used in the manual with their abbreviations.

Provides an alphabetical list of abbreviations used throughout the service manual.

Details the manufacturer's responsibility for determining and certifying exhaust emission levels.

Outlines the dealer's responsibility for service adjustments and component replacements.

Specifies owner requirements for maintenance to maintain emission levels and avoid warranty voidance.

Explains EPA certification requirements for marine spark ignition outboards and factory standards.

Explains the components of the outboard model designation (Style, Horsepower, Length, Year, Features, Prefix).

Provides detailed specifications for engine type, displacement, bore, stroke, and other critical dimensions.

Lists fuel requirements, pressure, vacuum, and octane ratings for the fuel system.

Provides critical safety warnings and procedures for lifting the outboard with appropriate equipment.

Details common practices for rigging connections, including control cable identification and lubrication.

Explains how to identify Oetiker clamp numbers and select the correct size based on hose diameter.

Details how to adjust the tilt limit switch to prevent outboard interference and damage.

Explains how to adjust the trim sending unit for accurate trim gauge readings.

Guides adjustment of the trim tab to compensate for steering torque and improve handling.

Covers checks for the engine monitor system, including SystemCheck, I-Command, and warning systems.

Details running checks for the fuel system and critical safety checks like emergency stop and start-in-gear prevention.

Outlines regular checks for cooling system components like water intake screens and water pump.

Explains how to flush the engine with fresh water after use in brackish or salt water.

Details lubrication procedures for the steering system cable and tilt tube fittings.

Covers draining, inspection, and filling of gearcase lubricant, including warnings about pressure.

Explains spark plug inspection, gap setting, and the indexing procedure for optimal performance.

Details the removal and installation of the water-sensing, water-separating fuel filter.

Covers visual inspections of oiling system leaks and checking oil tank fill and contamination.

Explains how to test and clean the exhaust pressure fitting to maintain engine performance.

Details the use of sacrificial anodes, anti-corrosion spray, and lubricants to prevent corrosion.

Covers methods for winterizing the engine, including throttle control and diagnostic software procedures.

Provides recommendations for storing the outboard, including oil, fuel, and battery care.

Lists essential checks for outboard mounting bolts, gearcase lubricant, battery, and trim/tilt before the season.

Provides detailed procedures for servicing outboards dropped overboard in fresh or salt water.

Details the installation of the latch hook and replacement of the upper cover cap.

Explains the procedures for removing and installing the lower engine covers.

Describes the EMM's functions, electrical connections, and LED diagnostic indicators.

Details EMM temperature sensors and 55V/12V alternator circuit sensors.

Covers external sensors for air temperature, engine temperature, pressure, and oil pressure.

Outlines key EMM functions like Start Assist, RPM Limiter, and Engine Monitor systems.

Explains how the engine monitor system warns of conditions and performs a self-test.

Describes the S.A.F.E. system's activation, recovery, and shutdown modes for engine protection.

Introduces the Evinrude Diagnostics software for troubleshooting, part information, and adjustments.

Explains static tests for system components and dynamic tests for engine performance analysis.

Covers procedures for saving EMM data, removing, and installing the module.

Outlines visual and operational inspections as initial diagnostic steps before complex troubleshooting.

Provides guidance for diagnosing issues when the outboard will not crank or start.

Explains dynamic tests for isolating faulty cylinders, adjusting fuel control, and using an amp meter.

Details the meaning of EMM LED indicators during Key ON, Starting, and Running states.

Lists required ignition systems and checks for stop circuit, battery, stator, EMM, and CPS.

Explains how to perform a static ignition test using a timing light to check for spark.

Details static tests for the fuel pump and fuel injectors, including voltage and resistance checks.

Describes the static test procedure for checking the operation of the exhaust valve actuator.

Provides pinout details for EMM J1-A and J1-B connectors, including circuit descriptions and wire colors.

Explains how to check continuity of ground circuits for the EMM and other components.

Details testing procedures for crankshaft position and throttle position sensors, including resistance checks.

Covers resistance tests for stator windings and voltage output tests for charging system diagnostics.

Explains how to test the 12 V charging circuit by monitoring system response to a discharged battery.

Describes the operation of the start circuit, solenoid wiring, and engine wire harness.

Details tests for the starter solenoid's resistance and voltage drop during operation.

Covers testing the key switch and neutral start circuit for proper operation and safety.

Explains the operation and testing of the exhaust valve relay module for V4 models.

Details testing of SystemCheck gauge self-test, check engine, water temp, low oil, and no oil circuits.

Covers procedures for removing the flywheel and servicing the stator.

Details the removal and installation procedures for the ignition coil and its bracket.

Explains how to adjust and verify the timing pointer for accurate engine timing.

Guides the calibration of the throttle position sensor (TPS) using diagnostic software.

Details the removal and disassembly steps for the electric starter motor.

Covers servicing Deutsch connectors, including terminal removal, installation, and latching.

Explains servicing AMP connectors, including Super Seal and Power Timer series.

Illustrates fuel system hose routing for V4 and V6 models, showing supply and return paths.

Shows the wiring diagram for the fuel system on V4 models, illustrating component connections.

Provides the wiring diagram for the fuel system on V6 models, illustrating component connections.

Details regulations, portable tank use, fuel flow, and key fuel system components.

Covers minimum octane requirements, unleaded gasoline types, and approved fuel additives.

Describes fuel supply/return manifolds, injectors, and the importance of correct cylinder installation.

Explains removal of the vent line clamp and procedures for priming the fuel system.

Details tests for fuel system pressure, regulators, and injectors.

Covers servicing the fuel filter, including removal and installation, and fuel manifold procedures.

Guides the removal, installation, and software calibration of fuel injectors.

Details initial steps for powerhead removal, including cover, shroud, and sensor removal.

Outlines the removal of various systems like starter, fuel pump, EMM, and flywheel before disassembly.

Provides instructions for cleaning cylinder bores, pistons, and removing carbon deposits.

Details inspection procedures for cylinder head warpage and crankshaft bearing journals.

Covers inspection of cylinder bores for roundness/taper and pistons for wear or damage.

Details inspection of main and rod bearings and the process of assembling the crankshaft.

Explains the correct installation of pistons and connecting rods, including alignment and lubrication.

Guides the removal of the exhaust housing and servicing of the lower mounts.

Details disassembly for V6/V4 exhaust housings and procedures for cleaning and inspection.

Covers assembly of V6/V4 exhaust housings and final installation onto the stern bracket.

Provides procedures for removing and installing the extension on V4 models.

Details disassembly of the stern bracket, including steering shaft, tilt tube, and trail lock removal.

Guides the assembly of stern bracket components like trim rod rollers and trail lock.

Explains how to identify different gearcase types (S2, O, L2, M2) based on housing profiles.

Provides service charts with component details and torque specs for standard rotation gearcases.

Shows service charts with component details and torque specs for counter rotation gearcases.

Covers propeller inspection for damage and guidelines for selecting the correct propeller.

Details the correct procedure for installing propeller hardware, including grease and torque.

Guides the removal of the gearcase assembly from the exhaust housing.

Details the steps for installing the gearcase assembly, including alignment and torque.

Covers disassembly, inspection, and assembly of the water pump for proper cooling.

Explains how to adjust shift rod height and provides specifications for different models.

Lists critical pre-disassembly inspections for gearcase housing, shafts, rods, and screens.

Highlights important notes and procedures specific to counter rotation gearcases.

Details pinion bearing removal and installation procedures for various gearcase types.

Covers disassembly and assembly of the shift housing, including bearings and seals.

Details disassembly of the shift housing for counter rotation gearcases, including clutch dog.

Covers rear seal installation and driveshaft shimming procedures for S2 gearcases.

Details driveshaft shimming procedures for O, L2, and M2 type counter rotation gearcases.

Guides installation of propeller shaft bearing housing and gear for S2 and O type gearcases.

Details installation of propeller shaft bearing housing and gear for M2 type counter rotation gearcases.

Describes the trim/tilt hydraulic system, its components, operation modes, and manual adjustment.

Explains the hydraulic operation for tilting the outboard up and trimming it out.

Details the hydraulic operation for tilting the outboard down and trimming it in.

Covers impact relief valves for protection and tilt relief in shallow water drive mode.

Covers routine checks for fluid leakage, battery condition, reservoir fluid level, and stern brackets.

Provides guidelines for diagnosing issues with single piston trim/tilt units, including symptoms and procedures.

Offers troubleshooting steps for three-piston systems, including symptoms and potential causes.

Covers testing of trim/tilt relays and current draw tests for the electric motor.

Details testing procedures for the trim gauge and trim sender for accurate readings.

Guides the removal of the trim/tilt unit, including wire separation and component removal.

Details the installation of the trim/tilt unit, including lubrication, snap rings, and electrical connections.

Covers disassembly of the single piston trim/tilt unit, including cleaning and component removal.

Guides the assembly of the single piston trim/tilt unit, including coupler and motor installation.

Details disassembly of the three-piston trim/tilt unit, including cleaning and component removal.

Covers removal of tilt pistons and assembly of tilt piston components like balls, plungers, and springs.

Provides fundamental safety advice for boat users, emphasizing proper parts and assembly.

Explains safety for shift, speed control, and steering systems, including potential hazards.

Highlights fuel system safety, preventing leaks and stray sparks to minimize fire hazards.

Details safety checks for electrical wiring, components, and batteries to prevent shock and fire.

Warns about running the engine with cover removed, improper starting, and exhaust fumes.

Emphasizes propeller safety, eye protection, and shock absorption system requirements.

Provides crucial safety guidelines for charging and handling lead-acid batteries due to explosion risk.

Offers advice on safe gasoline storage, handling, and identifying ignition sources.

Provides a chart for diagnosing issues when the outboard does not turn over or turns slowly.

Addresses issues when the outboard starts and stalls, or runs at low RPM.

Provides troubleshooting steps for diagnosing engine surges, rough running, and audible noise.

Explains EMM LED indicator status and their meaning in Key ON, Starting, and Running modes.