BRP EVINRUDE E-TEC 150 HP 2011 User Manual

Important safety warnings and guidelines for working on the outboard.

Guidelines for periodic inspection and maintenance by an authorized dealer.

Service procedures for outboards dropped in fresh or salt water.

Using Evinrude Diagnostics software for troubleshooting, part information, and adjustments.

Procedures for EMM transfer and removal, including connector disconnection and mounting screws.

Steps for diagnosing outboard issues including visual and operational inspections.

Performing dynamic tests with the outboard running to diagnose issues.

Tests for ignition system circuits, including stop circuit, battery, stator, and EMM.

Procedure to test CPS operation using Evinrude Diagnostics software and RPM display.

Procedure to check system voltage using Evinrude Diagnostics software Monitor screen.

Performing static ignition test using diagnostics software and an inductive timing light.

Monitoring system voltage and spark signal while outboard is running.

Testing ignition coil system voltage, control signal, and harness resistance.

Procedures for testing fuel pump and fuel injectors, including static and running tests.

Wiring diagrams for the ignition system of V4 and V6 models.

Procedures for testing Crankshaft Position Sensor (CPS) and Throttle Position Sensor (TPS).

Procedures for testing stator resistance and voltage output.

Tests for the 12 V charging circuit and 55 V alternator circuit.

Diagram and explanation of the electric start circuit, including key switch and solenoid operation.

Tests for key switch operation and neutral start circuit continuity.

Testing the gauge self-test, CHECK ENGINE, and WATER TEMP/HOT circuits.

Procedures for adjusting timing pointer and verifying ignition timing.

Procedures for starter removal, disassembly, cleaning, assembly, and installation.

Procedures for priming the fuel system, including vent line clamp removal and hose connection.

Tests for fuel system pressure, regulators, injectors, and pumps.

Procedure to test system pressure and identify restrictions or leaks.

Procedure to test fuel injector pressure with a special fitting kit.

Procedure to measure injector coil and circuit resistance.

Procedure to test lift pump pressure and check for leaks.

Procedure to confirm fuel supply to the lift pump and check for restrictions.

Procedures for marking, removing, installing, and uploading data for fuel injectors.

Wiring diagram for the oiling system, showing connections to EMM and components.

Description of the electric oil injection pump and its operation.

Procedures for setting oil injection rate based on oil type and applications.

Procedure for break-in oiling using Evinrude Diagnostics software or manual steps.

Procedures for priming the oil supply system via oil hose and oil pump.

Tests for oil injection pump, voltage, circuit resistance, vacuum, and flow.

Procedures for checking engine temperature using software or a pyrometer.

Procedure for performing compression tests on each cylinder.

Procedures and safety precautions for removing the powerhead.

Steps for disassembling the powerhead, including systems removal and component disassembly.

Procedures for assembling powerhead components including crankshaft, bearings, and pistons.

Procedures for installing the powerhead, including alignment and torque specifications.

Procedures for testing gearcase for leaks using pressure and vacuum testers.

Procedures for removing and installing the gearcase assembly, including shift rod adjustment.

Procedures for disassembling, inspecting, and assembling the water pump.

Disassembly, service, and assembly procedures for standard rotation gearcases.

Procedures for assembling the gearcase, including water intake screens and shaft installation.

Disassembly, service, and assembly procedures for counter rotation gearcases.

Steps for disassembling counter rotation gearcases, emphasizing unique components.

Guidelines for troubleshooting single and three piston trim/tilt systems.

Tests for relays, trim motor current draw, and trim gauge operation.

Procedures for removing and installing the trim and tilt unit.

Disassembly and assembly procedures for single piston trim/tilt units.

Disassembly and assembly procedures for three piston trim/tilt units.

Safety guidelines for technicians working on marine products.

Safety warnings for operating an outboard with the engine cover removed.

Precautions regarding flywheel rotation and starting procedures to prevent injury.

Dangers of overspeeding the outboard and proper procedures to avoid it.

Dangers of carbon monoxide (CO) from exhaust fumes and ventilation requirements.

Safety warnings related to rotating propellers and the need for eye protection.

Safety precautions for charging and handling lead-acid batteries, including explosion hazards.

Safety guidelines for handling gasoline, including storage and ignition sources.