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BURNiT PM 23kW - User Manual

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NES
New Energy Systems Ltd.
12 Madara Blvd. 9700 Shumen, Bulgaria
tel: +359 54 874 536; +359 54 874 555 fax: +359 54 874 556
e-mail: service@sunsystem.bg
www.sunsystem.bg
v.02.1
Installer / Service
Instruction Manual
for installation of
pellet stoves
BURNiT Comfort PM (with water jacket)
and PM-B (with water jacket and metal insulated door)

Table of Contents

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Summary

Safety Precautions

Authorized Installation

Installation must be performed by a manufacturer-authorized installer to ensure safety and compliance.

Adherence to Standards

Comply with all applicable national and local standards for installation and use.

Manufacturer Responsibility

Manufacturer is not liable for damages from incorrect installation or misuse.

Use of Original Parts

Only original parts should be used for servicing by authorized centers.

Obligatory Maintenance

Regular maintenance is mandatory after specific pellet usage or annually.

General Safety Rules

Follow strict safety rules, including no operation by children and avoiding wet conditions.

Technical Characteristics

Delivery and Unpacking

Instructions for carefully unpacking the pellet stove and checking for damages or missing parts.

Functional Description

Details the design and operational features of the PM and PM-B pellet stoves, including water jacket benefits.

Technical Parameters

Lists detailed specifications such as dimensions, power, efficiency, and fuel requirements.

Mounting the Controller

Provides instructions for physically mounting the pellet stove's controller unit.

Controller Functional Description

Explains the functionality, inputs, outputs, and technical data of the IO23 controller.

Installing the Pellet Stove

General Installation Rules

Outlines essential rules for safe and correct installation of the pellet stove and exhaust system.

Fresh Air Flow Connection

Details proper connection of the fresh air intake tube for stove functionality.

Exhaust Gas System

Specifies parameters and requirements for correct installation of the exhaust gas system.

Exhaust Gas System Requirements

Lists material, sealing, and temperature suitability requirements for the exhaust gas system.

Exhaust Tube Specifications

Details the required specifications for tubes used in the exhaust gas system, including diameter and material.

Exhaust System Installation Patterns

Shows example diagrams illustrating different ways to install the exhaust gas system.

Roof Exhaust Pipe Installation

Specifies requirements for the rooftop exhaust pipe, including protection and clearance from obstacles.

Power Supply Connection

Provides instructions for safe and correct connection of the pellet stove to the electrical power supply.

Installing and First Start

Controller Connections

Details the pin assignments and connections for the pellet stove controller unit.

Controller Installation

Provides guidance on the physical placement and installation of the controller mainboard within the stove.

Automatic Controller Test

Explains the automatic system test performed on controller components during production.

Pre-Start Procedures

Steps to follow before the first ignition, including parameter setup via display or PC.

Usage Safety Precautions

Crucial safety warnings regarding hot surfaces, children, and flammable materials during operation.

Recommended Fuel

Details the approved pellet types, quality standards, and advantages of using wood pellets.

User Interface

Console Overview

Describes the control panel display, its layout, and the meaning of displayed symbols.

Menu Key Explanations

Details the function of each control key and its behavior in various operating and programming modes.

User Menu

Menu Navigation and Settings

Explains how to navigate user menu levels for setting clock, weekly timer, and language.

Programming Modes

Details options for weekly programming, choosing language, and initial loading settings.

Controller Settings and Programming

Clock and Thermostat Setup

Guides on setting the clock, date, and configuring the chrono-thermostat functions.

Daily and Weekly Programming

Explains how to set up daily and weekly programming schedules for the thermostat.

Weekly and Weekend Programming

Details setting up weekly programs and specific weekend programming options.

Additional Menu Options

Covers language selection, season choice, Standby mode, Zoomer mode, and initial pellet loading.

Working Mode

Switching On the Stove

Guides the user through the process of turning on the pellet stove and its initial functions.

Ignition and Operational Modes

Describes the ignition sequence and various operational modes the stove transitions through.

Start-Up Issues and Working State

Covers reasons for start-up failure and the normal working state of the stove.

Room Temperature Adjustment

Provides instructions on how to set and adjust the desired room temperature using the controller.

Temperature Control and Thermostats

Explains behavior when set temperatures are reached and how to use room thermostats.

Water Temperature Settings

Guides on how to set and adjust the desired water temperature for the heating circuit.

Circulation Pump Activation

Details the conditions and process for activating the circulation pump based on water temperature.

Stove Power and Cleaning Modes

Covers adjusting stove power levels and the automatic burner cleaning process.

Switching Off the Pellet Stove

Provides the procedure for safely switching off the pellet stove, including final cleaning.

Stove Status: Off and Restart

Displays the stove status when switched off and the conditions required for restarting.

Troubleshooting Common Issues

Pellet Feeding Failure

Describes the error message and steps for when pellets do not fall into the burner.

Power Supply Interruptions

Explains the stove's response to short power outages and prolonged failures.

Messages and Alarms

Alarm Conditions and Display

Lists various alarm types displayed on the screen and the actions taken by the stove.

Specific Alarm Messages

Details specific alarm messages like "ALARM SOND", "ALARM HOT TEMP", "No Acc", and "ALARM NO FIRE".

Auger and Fan Malfunctions

Covers alarms related to auger pressure switch, auger operation, and fan failure.

Water Pressure Alarms

Explains the "ALARM PRESS" message indicating issues with water pressure limits.

Cleaning and Maintenance

Exhaust Gas System Cleaning

Instructions for cleaning the exhaust gas tube, focusing on tar removal and periodic checks.

Pellet Stove Cleaning Procedures

Outlines the steps for cleaning the pellet stove, including safety precautions and service checks.

Specific Component Cleaning

Covers cleaning the door glass, insulation rope, ashtray, and burner.

Silo, Hose, and Heat Exchanger Cleaning

Details cleaning procedures for the pellet silo, pressure switch hose, and exhaust gas heat exchanger.

Air and Exhaust System Inspection

Covers inspection and cleaning of the fresh air system and exhaust gas system.

Motherboard Circuit

Motherboard Schematic Diagram

Presents the electrical schematic diagram of the pellet stove's main control board.

Aftersales Service and Warranty

Aftersales Service Contact

Information on contacting authorized installers/services for installation and start-up.

Warranty Conditions and Coverage

Explains the warranty period, required documentation, and limitations on coverage.

Installer;Service Menu

Modal Mode Access and Warnings

Describes access to the Modal Mode for authorized personnel and associated warnings.

Technical Settings and Configuration

Details various technical settings including installation data, channel data, checks, default settings, and memory.

Installer Submenu Details

Covers specific installer submenus for pellet supply, chimney type, technical data, and channel data.

Advanced Installer Functions

Details functions for cancelling hours/alarms, memory counter, and setting exhaust gas sensor.

Memory Structure and Personal Data

Explains the controller's memory structure and how to create personal data with SERAMI software.

Firmware Updates

Provides instructions for updating the controller card firmware using SERAMI software.

Appendices

Appendix A: Stove Parameters

Lists detailed technical parameters for the PM/PM-B 15 kW and 23 kW models.

Appendix B: Operational Diagrams

Presents diagrams illustrating the first start-up phase and working conditions of the pellet stove.

Appendix C: Used Parameters

Lists the parameters used by the controller, including firmware and access codes.

BURNiT PM 23kW Specifications

General IconGeneral
Heat output23 kW
FuelWood
Heating AreaUp to 200 m²
Weight180 kg
Flue Diameter150 mm

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