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Camus Hydronics Dynaforce Series - User Manual

Camus Hydronics Dynaforce Series
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99-0171 REV.0.9
Dynaforce® Series
Installation and Service Manual
Gas Fired Commercial Condensing Stainless Steel Boilers
Hydronic Heating Models DRN300 thru DRN5000
Hot Water Heater Models DRW300 thru DRW5000
WARNING
If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury
or death.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance,
Do not touch any electrical switch; do not use any phone in your building,
Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions,
If you cannot reach your gas supplier, call the fire department.
A Qualified installer, service agency or the gas supplier must perform installation and service.
WARNING
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.
TO THE INSTALLER: After installation, these instructions must be given to the end user or left on or near the appliance.
TO THE END USER: This booklet contains important information about this appliance. Retain for future reference.
H
HLW

Table of Contents

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Summary

GENERAL INFORMATION

INTRODUCTION

Basic overview of the appliance.

SPECIAL INSTRUCTIONS TO OWNER

Crucial advice for owners regarding installation and safety.

CHECKING EQUIPMENT

Steps to verify equipment condition upon receipt.

HOW IT OPERATES (SEQUENCE OF OPERATION)

Detailed explanation of the appliance's functional sequence.

HEAT TRANSFER PROCESS

Description of how heat is transferred within the appliance.

END OF SEQUENCE

Details on the appliance's shutdown sequence.

GENERAL SAFETY WARNINGS

Critical safety instructions to prevent injury, fire, or damage.

CODES

Requirements for installation according to local and national codes.

WARRANTY

Details on the manufacturer's warranty coverage and limitations.

REMOVAL OF EXISTING APPLIANCE

Procedures for safely removing old appliances from a common venting system.

BOILER ROOM OPERATING CONDITION

Requirements for the environment where the boiler is installed.

CLEARANCE FROM COMBUSTIBLE MATERIAL

Specifies minimum distances from flammable materials.

INSTALLATION PROCEDURE AND LOCATION OF UNIT

Guidelines for choosing a suitable installation location and procedure.

VENTING

GENERAL VENTING GUIDE

Overview of venting principles and requirements for the appliance.

CATEGORY II AND CATEGORY IV VENTING

Explains venting types and their operational differences.

VENTING GUIDELINES FOR CATEGORY IV VENTING

Specific rules for Category IV venting installations.

APPROVED VENTING MATERIALS

Lists acceptable materials for venting the appliance.

VENT TERMINATION CLEARANCES

Specifies required distances for vent terminal locations.

AIR INLET DAMPER

Discusses the importance and function of the air inlet damper.

MASONARY CHIMNEY INSULATIONS

Guidelines for using masonry chimneys with specific liner systems.

VERTICAL VENTING TERMINATION

Rules for terminating vents vertically.

COMBINED COMBUSTION AIR INLET

How to combine air inlet pipes from multiple appliances.

DRAIN TEE

Installation details for the condensate drain tee.

CONVENTIONAL VENTING (INDOOR) INSTALLATIONS

Procedures for indoor venting using conventional methods.

AIR REQUIRED FOR COMBUSTION AND VENTILATION

Specifies air requirements for safe operation.

EXHAUST FANS

Safety considerations regarding exhaust fans in the installation area.

OUTDOOR VENTING

Guidelines for installing the appliance for outdoor operation.

SIDEWALL VENTING

Instructions for venting the appliance horizontally through a sidewall.

GAS CONNECTION

GAS PIPING

General guidelines for gas piping installation and materials.

INSTALL PIPING

Step-by-step instructions for installing gas piping.

AIR;GAS RATIO VALVE

Explanation of the air/gas ratio control valve operation.

DIFFERENTIAL AIR PRESSURE (DR2000 - DR5000)

How differential air pressure is used for operation.

CHECKING GAS SUPPLY PRESSURE

Procedure to verify the gas supply pressure to the appliance.

CHECKING DIFFERENTIAL AIR AND GAS PRESSURES (DR2000 - DR5000)

How to measure and verify pressure readings.

GAS TRAIN AND CONTROLS

Overview of the gas train and control system components.

BURNER

Description and function of the appliance's burner.

WATER CONNECTION

FREEZE PROTECTION

Methods and precautions for preventing freezing in the system.

WARNING REGARDING CHILLED WATER AND HEATING COIL SYSTEMS

Important warnings for systems using chilled water.

INLET AND OUTLET CONNECTIONS

Details on connecting water lines to the appliance.

MINIMUM PIPE SIZE REQUIREMENTS

Specifications for pipe sizing in water connections.

HEAT EXCHANGER

Description of the heat exchanger's construction and function.

LOW WATER TEMPERATURE SYSTEMS

Considerations for systems with low water temperatures.

INSTANTANEOUS WATER HEATER

Information on using the appliance as a water heater.

WATER FLOW SWITCH

Function and installation of the water flow switch.

LOW WATER CUTOFF (If Equipped)

How the low water cutoff operates and is wired.

RELIEF VALVE

Installation and maintenance of the pressure relief valve.

CIRCULATING PUMP SELECTION

Guidelines for choosing an appropriate circulating pump.

AT HEAT EXCHANGER ALGORITHM

Description of the algorithm for managing heat exchanger temperatures.

ELECTRICAL & CONTROLS

ELECTRICAL CONNECTIONS

Wiring requirements and power specifications for the appliance.

VARIABLE FREQUENCY DRIVE (DR1200 - 5000)

Details on the VFD used for fan speed control.

DIFFERENTIAL AIR PRESSURE SWITCH

Function of the differential air pressure switch.

BLOCKED FLUE SWITCH

How the blocked flue switch operates to shut down the appliance.

DIFFERENTIAL GAS AND LOW GAS PRESSURE SWITCHES

Function of gas pressure safety switches.

HIGH LIMIT

Operation of the high limit temperature control.

DYNAFORCE SOLA

Overview of the SOLA control system.

IGNITION MODULE LOCKOUT FUNCTIONS

Explanation of ignition module error states and resets.

DYNAFORCE CONTROLLER

Description of the main control module and its connectors.

ERROR TABLE

Lists and describes all possible error and lockout codes for the appliance.

CONTROL PANEL

APPLIANCE TEMPERATURE CONTROLLER

Details on the SOLA controller and its interface.

CONFIGURE MENU

Overview of the menu structure for appliance settings.

SYSTEM IDENTIFICATION & ACCESS

Settings for identifying the appliance and user access levels.

PUMP CONFIGURATION

Settings for controlling pump operation in different modes.

BURNER CONTROL TIMING AND RATES

Parameters for burner ignition and operation timing.

SENSOR CONFIGURATION

Settings for various appliance sensors.

LEAD LAG SETUP UP TO 8 BOILERS

Configuration for multi-boiler lead lag systems.

LOCAL;REMOTE SWITCH

How to set the boiler for local or remote operation.

VARIABLE FREQUENCY DRIVE (DR1200 - 5000)

Details on the VFD used for fan speed control.

FROST PROTECTION

How the appliance prevents freezing in cold conditions.

COMPONENTS

HOT SURFACE IGNITER (GLOW BAR)

Description and function of the igniter.

FLAME SENSOR

Description and function of the flame sensor.

COMBUSTION AIR FAN

Description and function of the combustion air fan.

INNER JACKET

Description of the inner jacket assembly.

OUTER JACKET

Description of the outer jacket assembly.

VENTING TRANSITION

Details on the adapter for connecting venting systems.

FIELD STARTUP PROCEDURE

CHECKING THE INSTALLATION

Steps to verify installation before initial startup.

CHECKING THE CONSTRUCTION

Verifying wiring and control settings.

GAS VALVE ADJUSTMENT PROCEDURE

Steps for adjusting the gas valve for proper combustion.

COMISSIONING APPLIANCE

Final steps to bring the appliance into service.

TROUBLESHOOTING

COMPONENT FAILURE ANALYSIS

Identifies failure modes for key components and their analysis.

LOCKOUT AND ALERT CODES

Lists and explains all lockout and alert codes for diagnostics.

MAINTANANCE

EXAMINE THE VENTING SYSTEM

Procedures for inspecting the venting system for safety and performance.

VISUALLY CHECK MAIN BURNER FLAMES

How to assess burner flame condition for proper operation.

FLUE GAS PASSAGEWAYS CLEANING PROCEDURES

Steps for cleaning soot and obstructions from flue passages.

CONDENSATION TREATMENT

Managing acidic condensate produced by the appliance.

BURNER MAINTENANCE

Procedures for inspecting, cleaning, and maintaining the burner.

CHANGING THE HOT SURFACE IGNITER

Steps for replacing the hot surface igniter.

HEAT EXCHANGER INSPECTION

Procedure for inspecting the heat exchanger for soot and damage.

COMBUSTION AIR FAN

Maintenance checks for the combustion air fan.

COMBUSTION AND VENTILATION AIR

Ensuring adequate airflow for combustion and ventilation.

FREEZE PROTECTION

Important precautions and methods for freeze protection.

INSTALLATIONS

CHECKING THE INSTALLATION

Final checks before operating the installed appliance.

HEATING BOILER INSTALLATIONS

Specific requirements for installing heating boilers.

TYPICAL BOILER INSTALLATIONS

General plumbing rules and site preparation for boiler installations.

PLACING THE BOILER IN OPERATION

Step-by-step guide to startup and initial checks.

DOMESTIC HOT WATER HEATER

Information specific to using the appliance as a water heater.

WATER VELOCITY CONTROL

Importance of controlling water velocity for system efficiency.

TEMPERATURE RISE AT FULL FIRING RATE

How to measure and adjust temperature rise.

WATER HEATERS

General considerations for water heater applications.

EXPLODED VIEW

ELECTRICAL DIAGRAMS

BUILDING MANAGEMENT SYSTEM INTEGRATION

CONDENSING BOILER LIMITED WARRANTY

WARRANTY COVERAGE DETAILS

Explains the warranty terms for different components and conditions.

HOW TO MAKE A CLAIM

Procedure for submitting a warranty claim.

SERVICE LABOR RESPONSIBILITY

Clarifies labor costs are the owner's responsibility.

Camus Hydronics Dynaforce Series Specifications

General IconGeneral
CategoryWater Heater
TypeTankless
ModelDynaforce Series
BrandCamus Hydronics
Fuel TypeNatural Gas or Propane
Energy EfficiencyUp to 96%
VentingDirect Vent

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