Camus Hydronics Dynaforce Series - Page 4

99-0171 REV.0.9
4.3 INLET AND OUTLET CONNECTIONS.................................................................................... 21
4.4 MINIMUM PIPE SIZE REQUIREMENTS ................................................................................. 22
4.5 HEAT EXCHANGER .................................................................................................................. 22
4.6 LOW WATER TEMPERATURE SYSTEMS ............................................................................. 22
4.7 INSTANTANEOUS WATER HEATER ..................................................................................... 22
4.8 WATER FLOW SWITCH ............................................................................................................ 22
4.9 LOW WATER CUTOFF (If Equipped) ...................................................................................... 22
4.10 RELIEF VALVE .......................................................................................................................... 23
4.11 CIRCULATING PUMP SELECTION ......................................................................................... 23
4.11.1 CIRCULATING PUMP OPERATION OF HEAT EXCHANGER ............................................ 23
4.12 ∆T HEAT EXCHANGER ALGORITHM ................................................................................... 23
PART 5 ELECTRICAL & CONTROLS ........................................................................................................................................................... 24
5.1 ELECTRICAL CONECTIONS .................................................................................................... 24
5.2 VARIABLE FREQUENCY DRIVE (DR1200 – 5000) ............................................................... 24
5.3 DIFFRENTIAL AIR PRESSURE SWITCH ................................................................................ 24
5.4 BLOCKED FLUE SWITCH ........................................................................................................ 25
5.5 DIFFERENTIAL GAS AND LOW GAS PRESSURE SWITCHES ........................................... 25
5.6 HIGH LIMIT ................................................................................................................................ 25
5.7 DYNAFORCE® SOLA ................................................................................................................ 25
5.7.1 SERVICE PARTS ........................................................................................................................ 25
5.7.2 IGNITION MODULE LOCKOUT FUNCTIONS ....................................................................... 25
5.8 DYNAFORCE® CONTROLLER ................................................................................................ 25
5.9 ERROR TABLE ........................................................................................................................... 26
PART 6 CONTROL PANEL .......................................................................................................................................................................... 27
6.1 APPLIANCE TEMPERATURE CONTROLLER ....................................................................... 27
6.2 CONFIGURE MENU ................................................................................................................... 44
6.3 LEAD LAG SETUP UP TO 8 BOILERS .................................................................................... 45
6.4 LOCAL/REMOTE SWITCH ....................................................................................................... 46
6.5 COMM. PORT 2 ACTIVATION ................................................................................................. 46
6.6 VARIABLE FREQUENCY DRIVE (DR1200 - 5000)................................................................ 47
6.7 FROST PROTECTION ................................................................................................................ 47
PART 7 COMPONENTS ............................................................................................................................................................................... 49
7.1 HOT SURFACE IGNITER (GLOW BAR) ................................................................................. 49
7.2 FLAME SENSOR ......................................................................................................................... 49
7.3 COMBUSTION AIR FAN ........................................................................................................... 49
7.4 INNER JACKET .......................................................................................................................... 49
7.5 OUTER JACKET ........................................................................................................................ 49
7.6 VENTING TRANSITION ........................................................................................................... 49
PART 8 FIELD STARTUP PROCEDURE ..................................................................................................................................................... 50
8.1 CHECKING THE INSTALLATION ........................................................................................... 50
8.2 CHECKING THE CONSTRUCTION ......................................................................................... 50
8.3 GAS VALVE ADJUSTMENT PROCEDURE ............................................................................ 50
8.4 COMISSIONING APPLIANCE .................................................................................................. 52
PART 9 TROUBLESHOOTING ..................................................................................................................................................................... 53
PART 10 MAINTANANCE .............................................................................................................................................................................. 61
10.1 EXAMINE THE VENTING SYSTEM ........................................................................................ 61
10.2 VISUALLY CHECK MAIN BURNER FLAMES ...................................................................... 61
10.3 FLUE GAS PASSAGEWAYS CLEANING PROCEDURES .................................................... 61
10.4 CONDENSATION TREATMENT .............................................................................................. 61
10.4.1 CONDENSATE VOLUME .......................................................................................................... 61
10.5 BURNER MAINTENANCE ........................................................................................................ 62
10.5.1 BURNER REMOVAL.................................................................................................................. 62
10.5.2 BURNER CLEANING PROCEDURE ........................................................................................ 62