ECLIPSE Service Manual Carefree of Colorado
22 052547-301r7
CT02 TESTING THE CONTROL BOX
This test had been developed as a bench test of the control box.
Test Power
YES
Fuse OK; go to step A2 1. Check Fuse
NO
Replace fuse. If the fuse continues to
blow, this may be an indication of a
situation with the power lines to the
control box or with the control box. If so,
replace fuse and go to step A2
YES
Voltage and Polarity is correct; go to B
YES
Voltage is correct but polarity is
reversed. Reverse wires and retest.
A
2. Confirm power to the control box:
2.1. Remove the power connector at control box
2.2. Test voltage across terminal. Value should be
between 10V and 14V. Polarity must match symbols
on control box.
NO
Voltage is less than 10V. Check vehicle
power sources and correct as required.
If power source OK, check continuity to
power plug and repair as required
Test Control Box Function
For these tests:
Refer to the appropriate wiring diagram
Remove all plugs from the control box except for the power connector.
Place the positive lead of a voltmeter on pin B (motor) and the negative lead of voltmeter on pin A (motor).
YES
Voltage OK; go to step B1.4 1. Measure the “Power On” Setting
1.1. Place a jumper between pins 6 and 8 (this will
simulate power ON)
1.2. Place a second jumper between pins 11 and 12 (this
will simulate the “Retract Function”)
1.3. Does voltage equal –10V to –14V?
NO
Control box is defective - replace
YES
Voltage OK; go to step B2 1.4. Move the second jumper between pins 12 and 13
(this will simulate the "Extend Function")
1.5. Does voltage equal +10V to +14V?
NO
Control box is defective - replace
YES
Voltage OK; go to step B2.4 2. Measure the “Auto-Retract On” Setting YES Voltage OK;
go to step B2.4
2.1. Place a jumper between pins 7 and 8 (this will
simulate “Auto-Retract On”)
2.2. Place a second jumper between pins 11 and 12 (this
will simulate the “Retract Function”)
2.3. Does voltage equal –10V to –14V?
NO
Control box is defective - replace
YES
Voltage OK; reconnect plugs and return
to diagnostic
B
2.4. Move the second jumper between pins 12 and 13
(this will simulate the “Extend Function”)
2.5. Does voltage equal +10V to +14V?
NO
Control box is defective - replace
CT03 T
ESTING THE BATTERY AND CHARGER
This test applies only to battery installations.
NOTE: for safety and shipping, new batteries are shipped without a charge.
Test Battery
YES
Voltage measures between 14.5 to 17.0
Volts - return to system diagnostic D01
A
1. Using a volt meter, test the battery voltage.
NO
Voltage mesures less than 14.5V -
Chage battery and retest. If voltage is
still less than 14.5 V - go to B
Test Charger
YES
If battery still measures below 14.5V,
battery pack defective - replace
1. Observe the red and green LEDson the charger. Does
the Green LED flash (charging) then stay on steady
(charge complete)?
NO
Red LED is on - go to step 2
YES
End cap connector is faulty - replace
end cap assembly
B
2. Jiggle the charger connector in the end cap. Does the
green led flash?
NO
Check wires - wires OK, charger
defective - replace
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