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Carel Large ROL 160-1K2 - User Manual

Carel Large ROL 160-1K2
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Water Treatment System
Large ROL 160 - 1K2
Reverse osmosis plants
USER MANUAL
WTS - Large ROL
+03000131EN - ENG
Up to date version available on
www.carel.com
ENG
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Carel Large ROL 160-1K2 Specifications

General IconGeneral
BrandCarel
ModelLarge ROL 160-1K2
CategoryWater System
LanguageEnglish

Summary

General Warnings

General Safety Warnings

Critical safety advice covering fire, explosion, gas leaks, and electrical hazards.

Caution

Installation and Operation Precautions

Guidelines for proper installation, usage, and maintenance.

1. Introduction

Typographic Conventions

Explanation of text formatting used in the manual.

Documentation Requirements

Instructions on retaining and handling manual documentation.

Safety Symbols Explained

Defines danger, warning, caution, and notice symbols used.

Intended Use Guidelines

Specifies the proper and approved usage of the RO system.

Unit Sizes and Specifications

Lists available ROL unit models and their production rates.

2. Safety Instructions

General Safe Operation Guidelines

Rules for safe operation, unit control, and general handling.

Electrical Safety Precautions

Safety measures related to electrical connections and work.

3. Transport

Transport Procedures and Checks

Guidelines for safe transport, storage, and delivery inspection.

4. Function and Structure

Operating Principles and Factors

Explains RO operation, influencing factors like pressure, salt, and temperature.

Operating Sequence and Construction

Details the step-by-step operation and mechanical components of the unit.

5. Mechanical Installation

Site Requirements and Mounting

Criteria for selecting an installation site and mounting the unit.

Feed Water and Permeate Connections

Procedures for connecting feed water and permeate lines.

Concentrate Line and Expansion Vessel

Guidance on connecting concentrate lines and expansion vessels.

Prefilter and Membrane Installation

Instructions for installing prefilters and membranes.

UV Lamp Installation

Instructions for installing the optional UV quartz lamp.

6. Water Connection

General Water Connection Rules

Regulations and checks for safe water supply and discharge connections.

System Supply and Discharge Connections

Specific guidance on connecting feed water and concentrate lines.

7. Electrical Connection

Electrical Installation Procedure and Checks

Steps for safe electrical installation and verification.

Component Connections and Technical Data

Details on connecting sensors, relays, and booster pump specs.

Main Board Inputs;Outputs and Booster Pump Data

Information on main board connections and booster pump specifications.

8. Initial Start-Up

Overview and Membrane Flushing

Initial steps including system checks and membrane flushing procedures.

Permeate Quality and Pressure Adjustment

Procedures for adjusting permeate quality and pump pressure.

Pressure Adjustment and Antiscalant

Adjusting pump pressure, filling antiscalant tank, and metering pump setup.

Metering Pump and Final Startup

Adjusting the metering pump and completing the initial startup process.

9. Maintenance

General Maintenance and Safety

Importance of maintenance, factors affecting membranes, and safety precautions.

Routine Maintenance: Prefilters and Antiscalant

Procedures for prefilter changes and antiscalant refills.

Routine Maintenance: UV Lamp and Counters

Procedures for UV lamp replacement and resetting maintenance counters.

Special Maintenance and Schedule

Membrane exchange, maintenance schedule, and component replacement intervals.

10. Decommissioning

Dismantling and Disposal Procedures

Steps for safely dismantling and disposing of the RO unit.

11. Control System

Control Panel and Operation States

Overview of the control panel, keys, display, and system operating states.

Menu Navigation and Operator Configuration

Guide to navigating menus and configuring operator-level parameters.

Service Level Parameters and Calibration

Details on accessing service settings, calibration procedures, and conductivity sensors.

Advanced Settings and Maintenance Intervals

Covers relay outputs, alarms, language, password, and maintenance settings.

12. Error Description

Troubleshooting Faults and Error Codes

Lists common faults, their possible causes, and recommended actions.

13. Spare Parts

Spare Parts List and Identification

Identification of components and a comprehensive list of spare parts.

14. Commissioning and Maintenance Documentation

Commissioning Report Form

Template for documenting system commissioning and maintenance records.

15. Technical Specifications

ROL Reverse Osmosis Large Data

Detailed technical data, performance, and dimensions for ROL units.

16. Antiscalant

Dosage and Application Instructions

Guidance on using antiscalant, dosage based on water hardness, and application.