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Carrier 59MN7B User Manual

Carrier 59MN7B
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59MN7B
Modulating 4---Way Multipoise
Condensing Gas Furnace
Installation, Start---up, Operating and
Se rvice and Maint enance Inst ructions
NOTE: Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 5...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...
ACCESSORIES 6.....................................
LOCATION 6........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
CONDENSATE T RAP 10...............................
CONDENSATE DRAIN CONNECTION 15................
INSTALLATION 19...................................
AIR DUCTS 28.......................................
GAS PIPING 32......................................
ELECTRICAL CONNECTIONS 33.......................
VENTING 40........................................
START-- UP, ADJUSTMENT, AND SAFETY CHECK 64......
SERVICE AND MAINTENANCE PROCEDURES 79........
SEQUENCE OF OPERATION 92........................
PARTS REPLACEMENT GUIDE 97......................
TABLES
Loose Parts Bag Contents 6..............................
Minimum Clearances to Combustible Materials 6.............
Minimum Free Area Required 10.........................
Minimum S pace Volumes 10.............................
Filter Size Information 24...............................
Opening Dimensions 26................................
Air Delivery CFM 29...................................
Electrical Data 29......................................
Maximum Capacity of Pipe 32...........................
Vent Termination Kit for Direct Vent (2--Pipe) Systems 42......
Hangar Spacing 49.....................................
Combustion--Air Vent Pipe, Fitting & Cement Material.. 52.....
Maximum Allowable Exposed Vent Lengths Insulation 53......
Maximum Equivalent Vent Length 54......................
Deductions from Maximum Equivalent Vent Length 54........
Altitude Derate Multiplier for U.S.A. 67....................
Blower Off Delay Setup Switch 70........................
Gas Rate 75..........................................
Orifice Size and Manifold Pressure 75.....................
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association,
Quincy, MA 02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position
of the NFPA or ANSI o n the referenced subject, which is represented only by the standard in its entirety.
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Carrier 59MN7B Specifications

General IconGeneral
BrandCarrier
Model Number59MN7B
CategoryFurnace
TypeGas
EfficiencyUp to 98.5% AFUE
Heating Capacity40, 000 - 120, 000 BTU/h
StagesModulating
Blower MotorVariable-speed
Fuel TypeNatural Gas
WarrantyLifetime heat exchanger limited warranty; 10-year parts limited warranty upon registration

Summary

Safety Considerations

General Safety Warnings

Covers warnings for fire, explosion, electrical shock, and carbon monoxide poisoning.

Signal Word Definitions

Explains the meaning of DANGER, WARNING, and CAUTION signal words.

Specific Hazard Warnings

Details specific warnings for fire, injury, and death hazards.

Introduction

Codes and Standards

Safety Standards

Lists applicable safety codes for installations in the US and Canada.

General Installation Codes

Specifies general installation codes and contact information for standards bodies.

Combustion and Ventilation Air Standards

Details codes for air for combustion and ventilation requirements.

Duct System Standards

References standards for duct systems and acoustical lining.

Gas Piping and Pressure Testing Standards

Outlines codes for gas piping and pressure testing.

Electrical Connection Standards

Specifies electrical connection codes for US and Canada.

Condensate Drain Connection Standards

References codes for condensate drain connections.

Electrostatic Discharge (ESD) Precautions Procedure

Furnace Reliability Hazard

Caution regarding potential unit component damage from ESD.

Accessories

Location

Location Safety Precautions

Hazard notice for personal injury and property damage due to location.

General Location Requirements

General guidelines for furnace placement and proximity to utilities.

Cooling Equipment Location

Guidance on locating the furnace relative to cooling equipment.

Air for Combustion and Ventilation

Introduction to Combustion Air

Overview of air requirements for combustion and ventilation.

Direct Vent Applications

Details for direct vent (2-pipe) furnace air requirements.

Ventilated Combustion Air Applications

Requirements for ventilated combustion air systems.

Furnace Corrosion Hazard

Caution regarding air contaminants that can corrode heat exchangers.

Outdoor Combustion Air Method

Guidance on providing outdoor air for combustion, ventilation, and dilution.

Condensate Trap

Upflow Orientation Trap

Instructions for condensate trap in upflow furnace orientation.

Downflow Orientation Trap Relocation

Procedure for relocating the condensate trap in downflow orientation.

Horizontal Orientation Trap

Instructions for condensate trap in horizontal furnace orientation.

Condensate Drain Connection

Drain Connection Safety

Warnings for frozen pipes and property damage related to condensate drains.

Right Side Drain Connection

Detailed steps for connecting the condensate drain on the right side.

Left Side Drain Connection

Detailed steps for connecting the condensate drain on the left side.

Horizontal Orientation Drain

Instructions for condensate drain connections in horizontal orientation.

Installation

Installation Notice

Notice regarding furnace air leakage certification.

Upflow Installation and Supply Air

Guidance for upflow installation and supply air connections.

Return Air Connections

Instructions for connecting return air ducts.

Leveling Legs

Instructions for installing leveling legs if desired.

Furnace Support Methods

Details on platform and suspended furnace support methods.

Combustion Air Inlet Pipe Configurations

Information on configuring combustion air inlet pipes.

Vent Termination Installation

Guidelines for installing vent terminations, including roof and concentric types.

Air Ducts

Ductwork Notice

Notice regarding state/local standards and restrictions on duct practices.

General Duct Requirements

General guidelines for designing and sizing duct systems.

Return Duct Sizing

Information on proper selection of filters and associated ductwork.

Ductwork Acoustical Treatment

Guidelines for acoustical treatment of ductwork.

Gas Piping

Gas Piping Safety Warnings

Warnings for fire and explosion hazards related to gas piping.

Gas Piping Installation Codes

References national and local codes for gas piping installation.

Gas Pipe Capacity Table

Table providing maximum pipe capacity based on length and size.

Electrical Connections

Electrical Connection Safety

Warnings for electrical shock, fire, and explosion hazards.

J-Box and External Box Installation

Instructions for installing J-boxes and external electrical boxes.

24-V Wiring and Thermostat Connections

Details on 24-V wiring, thermostat connections, and accessory wiring.

Accessory Electrical Connections

Instructions for connecting accessories like EAC and humidifiers.

Alternate Power Supplies

Guidance on using generators or other alternate power supplies.

Venting

Venting System Planning

Considerations for planning the venting system.

Polypropylene Venting System Notes

Important notices for polypropylene venting system installation.

Canada Venting Requirements

Special venting requirements for installations in Canada.

Venting System Materials

Approved materials for combustion-air and vent pipes in the USA.

Vent Termination Location

Guidelines for locating vent terminations relative to structure and environment.

Inside Corner Terminations

Specific clearance requirements for inside corner vent terminations.

Direct Vent Termination Clearances

Clearance requirements for direct vent terminations based on national codes.

Ventilated Combustion Air Clearances

Clearance requirements for ventilated combustion air terminations.

Combustion Air Pipe Attachment

Instructions for attaching combustion air pipes.

Venting System Length Calculations

Methodology for calculating total equivalent vent length.

Start-up, Adjustment, and Safety Check

Installation and Start-up Procedures Notice

Notice regarding potential nuisance smoke or odor complaints.

General Start-up Requirements

Basic requirements for furnace start-up and grounding.

Setup Switch Configuration

Guide to configuring furnace setup switches for various applications.

Manifold Pressure Adjustment

Procedure for adjusting manifold pressure for proper input rate.

Temperature Rise Adjustment

Steps for checking and adjusting furnace temperature rise.

Blower Off Delay Adjustment

Instructions for adjusting blower off delay settings.

Cooling Airflow and Fan Speed Adjustment

Adjusting blower speed for cooling and continuous fan operation.

Heat Pump Operation

Sequence of operation for heat pump installations.

Service and Maintenance Procedures

General Service Information

General guidelines for furnace service and maintenance.

Electrical Controls and Wiring

Information on electrical controls, wiring, and troubleshooting.

Troubleshooting Guide

A guide to diagnosing and resolving furnace operational problems.

Component Self-Test

Procedure for initiating and performing furnace component self-tests.

Air Filter Care

Instructions for cleaning and replacing the air filter.

Blower Motor and Wheel Maintenance

Procedure for cleaning the blower motor and wheel.

Burner and Flame Sensor Cleaning

Steps for cleaning burners and the flame sensor.

Hot Surface Igniter Servicing

Instructions for checking and servicing the hot surface igniter.

Collector Box and Drainage System Flushing

Procedure for flushing the collector box and drainage system.

Condensate Drain and Trap Cleaning

Steps for cleaning the condensate drain and trap.

Heat Exchanger Cleaning

Instructions for cleaning primary and secondary heat exchangers.

Winterization Procedures

Steps to follow for winterizing the furnace in cold environments.

Sequence of Operation

Modulating Heating Modes

Describes heating operation with single-stage and two-stage thermostats.

Cooling Mode Operations

Details furnace operation during cooling cycles.

Dehumidification Mode Operations

Explains furnace operation during dehumidification cycles.

Continuous Blower Mode Operation

Describes how the blower operates in continuous mode.

Heat Pump Operation

Sequence of operation for heat pump installations.

Parts Replacement Information Guide

Casing Group Parts

List of replaceable parts for the furnace casing.

Electrical Group Parts

List of replaceable electrical components.

Blower Group Parts

List of replaceable parts for the blower assembly.

Filter Group Parts

List of replaceable filter components.

Gas Control Group Parts

List of replaceable gas control components.

Heat Exchanger Group Parts

List of replaceable heat exchanger components.

Inducer Group Parts

List of replaceable inducer assembly components.

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