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Carrier PRO-DIALOG Plus 30GK Series User Manual

Carrier PRO-DIALOG Plus 30GK Series
36 pages
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30GK Series
PRO-DIALOG Control
Air-Cooled Liquid Chillers
50 Hz
Installation, operation and maintenance instructions

Table of Contents

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Carrier PRO-DIALOG Plus 30GK Series Specifications

General IconGeneral
Compressor TypeScroll
RefrigerantR410A
Energy Efficiency Ratio (EER)Up to 3.2
Power Supply400V/3Ph/50Hz
Control SystemPRO-DIALOG Plus

Summary

SAFETY CONSIDERATIONS

General

Discusses potential hazards during installation, start-up, and servicing of equipment.

Avoiding Electrocution

Details precautions and qualifications required to prevent electrocution from electrical components.

GENERAL DESCRIPTION

General

Introduces PRO-DIALOG Plus as a control system for units using reciprocating compressors.

Abbreviations Used

Lists and defines abbreviations commonly used in the manual.

HARDWARE DESCRIPTION

General

Overview of the control system components and their arrangement in the control cabinet.

Electronic Boards

Describes the different types of electronic boards used in the system and their functions.

The Controls

Details various control components like EXV, head pressure controls, pumps, and sensors.

User Connections

Outlines the available connections at the customer's terminal block for external interfaces.

SETTING UP PRO-DIALOG PLUS CONTROL

Local Interface General Features

Explains the structure and general operation of the local user interface.

Unit Start/Stop Control

Covers methods for starting, stopping, and selecting operating types for the unit.

Menus

Describes how to navigate and select items within the system menus.

General Menu Structure

Provides a visual representation of the overall menu hierarchy.

Menu Tree Structure

Details the hierarchical organization of various system parameters and functions.

Description of the Information Menu

Details the parameters displayed and accessible within the Information menu.

Description of the Temperatures Menu

Lists and describes temperature-related parameters shown in the system.

Description of the Pressures Menu

Lists and describes pressure-related parameters shown in the system.

Description of the Setpoints Menu

Explains how to display and modify setpoints for various operating parameters.

Description of the Inputs Menu

Lists and describes the status of unit digital and analogue inputs.

Description of the Outputs/Tests Menu

Details the status of unit outputs and how to perform manual tests.

Description of the Configuration Menu

Explains how to display and modify system configuration settings.

Description of the Alarms Menu

Describes how to display and reset active alarms.

Description of the Alarms History Menu

Details how to view historical alarm codes and associated information.

Runtime Menu Description

Explains how to access and interpret runtime data for unit and compressor operation.

PRO-DIALOG PLUS CONTROL OPERATION

Start/Stop Control

Summarizes unit control types, operating states, and parameters for starting/stopping.

Heating/Cooling Selection

Explains how heating/cooling mode is controlled based on operating type and contacts.

Evaporator Water Pump Control

Details the control logic and operation for one or two evaporator water pumps.

Condenser Water Pump Control

Describes the control methods for the condenser pump on specific unit types.

Control Interlock Contact

Explains the function of the control interlock contact in preventing unit start-up.

Evaporator Heater Control

Discusses the activation of the evaporator heater for ice protection.

Control Point

Defines the control point and how it relates to active setpoint and reset.

Demand Limit

Explains how demand limit restricts unit electricity consumption.

Capacity Control

Details how compressors and unloaders are activated to maintain setpoint temperature.

Determining the Lead Circuit

Describes methods for configuring which circuit acts as the lead.

Circuit Loading Sequence

Explains the available sequences for loading circuits based on capacity demand.

Controlling the EXV

Details how Electronic Expansion Valves (EXVs) control refrigerant flow.

Head Pressure Control on Air-Cooled Units

Explains methods for controlling condenser fans based on setpoint or EXV position.

Head Pressure Control on Water-Cooled Units

Details methods for controlling condenser water valves based on setpoint or EXV position.

Active Setpoint Selection

Summarizes how active setpoints are selected based on operating mode and control types.

High Pressure Load Shedding Function

Explains how the function prevents high pressure breaks by shedding capacity.

Pumping Down

Describes the pumping down cycle when compressors start or stop.

Master/Slave Assembly

Details how two PRO-DIALOG Plus units can be linked as a master/slave assembly.

Controlling Pro-Dialog Plus Units with a System Manager

Explains how multiple units can be controlled by a System Manager module.

Optional Heat Reclaim Module

Outlines the change-over procedure from cooling to heat reclaim mode.

DIAGNOSTICS - TROUBLESHOOTING

General

Introduces the fault tracing aid functions of the control system.

Displaying Alarms

Explains how alarm LEDs and the Alarm menu indicate unit status.

Resetting Alarms

Provides procedures for resetting active alarms manually or automatically.

Alarm Codes

Lists alarm codes, their descriptions, actions, and probable causes.

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