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Carrier PRO-DIALOG PLUS 30RW - User Manual

Carrier PRO-DIALOG PLUS 30RW
36 pages
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30RW - 30RWA
PRO-DIALOG
Control
Operation and maintenance instructions
AQUASNAP
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Carrier PRO-DIALOG PLUS 30RW Specifications

General IconGeneral
RefrigerantR134a
Cooling Capacity270 to 1080 kW
Compressor TypeScrew
Control SystemPro-Dialog Plus
Operating Range (Leaving Chilled Water)6°C to 12°C

Summary

Safety Considerations

General Safety Precautions

Discusses general safety precautions for installation, servicing, and handling of the equipment.

Electrical Safety Precautions

Details precautions regarding electrical safety and qualified personnel access to components.

General Description of Pro-Dialog System

System Overview

Provides an overview of the Pro-Dialog system for controlling chillers and its main functions.

Technical Abbreviations

Lists and explains abbreviations commonly used throughout the manual for technical terms.

Hardware Description of Control System

Control System Architecture

Describes the overall control system architecture and user interface components.

Board Electrical Supply and Polarity

Explains the 24 V a.c. power supply to control boards and polarity precautions.

Control Board LEDs

Details the function and indication of LEDs on control boards for operation status.

System Sensors

Describes the types of pressure and temperature sensors used for system monitoring.

Hardware Description: Controls and Connections

Unit Controls Overview

Explains the function of various controls like pumps, heaters, and boiler relay outputs.

User Terminal Block Connections

Details the connections available at the user's terminal block on the NRCP-BASE board.

Demand Limit;Setpoint Contacts (Single-Circuit)

Explains how contact 3 selects demand limit or setpoint on single-circuit units.

Demand Limit Contacts (Dual-Circuit)

Details the multiplexed demand limit selection contacts for dual-circuit units.

Setpoint Selection Contacts (Dual-Circuit)

Describes the multiplexed setpoint selection contacts for dual-circuit units.

Setting Up Pro-Dialog Plus Control

Local Interface Features

Explains the local interface components: main and summary interfaces, buttons, and LEDs.

Unit Start;Stop Control

Start;Stop Control Methods

Details methods for controlling unit start/stop via local, remote, or CCN.

Unit Operating Types

Explains the different unit operating types (LOFF, L-On, L-Sc, CCN, rEM, MASt) and their functions.

Stopping Unit in Local Mode

Describes the procedure to stop the unit in local mode using the Start/Stop button.

Starting Unit and Selecting Operating Type

Explains how to start the unit and change its operating type using the Start/Stop button.

Navigating Pro-Dialog Plus Menus

Selecting a Main Menu

Describes how to select a main menu using the MENU button and associated LEDs.

Selecting a Menu Item

Explains how to navigate and select individual items within a menu using arrow buttons.

Modifying Parameters and Accessing Sub-menus

Details how to enter modification mode, adjust values, and access sub-menus using the Enter button.

Menu Navigation Features

Expand Display Function

Describes the function of expanding displayed parameters for more detailed information.

Information Menu Details

Information Menu: Operating Modes

Description of Operating Modes

Lists and describes various operating modes displayed in the Information menu.

Menu Descriptions: Temperatures

Menu Descriptions: Pressures

Menu Descriptions: Setpoints

Inputs Menu Details

Outputs and Tests Menu

Outputs;Tests Menu Overview

Introduces the menu for displaying controller output status and performing manual tests.

Outputs;Tests Menu Item Descriptions

Lists and describes the items within the Outputs & Tests menu for status and testing.

Configuration Menu Overview

Tests Functionality

Explains how to perform individual output tests, including password entry and test execution.

Configuration Menu General

Provides an overview of the configuration menu for Factory, Service, and User settings.

Configuration Password Protection

Details the password protection mechanism for accessing test functions and modifying configurations.

Configuration Menu: User 1 Sub-menu

User 1 Configuration Sub-menu Details

Provides detailed descriptions of User 1 configuration items like ramp loading and password settings.

Configuration Menu: User 2, Date, and Time Sub-menus

User 2 Configuration Sub-menu Details

Details User 2 configuration settings, including night control and schedule clocks.

Date and Time Configuration Sub-menu

Explains how to configure the unit's date and time settings, accessible via CCN/clock board.

Time Schedules Sub-menus

Describes the two timer programs for occupied/unoccupied modes and setpoint selection.

Configuration Menu: Holidays Sub-menus

Holidays Sub-menus Description

Details how to define and configure 16 public holiday periods for the unit.

Configuration Menu: Broadcast Sub-menu

Broadcast Sub-menu Description

Explains the broadcast configuration for CCN, including daylight saving time settings.

Alarms and Runtime Menus

Alarms Menu Description

Describes how to display and reset up to 5 active alarms and view alarm codes.

Alarms History Menu Description

Details the Alarms History menu for viewing past alarm codes and their occurrences.

Runtime Menu: Runtimes 1

Details the Runtimes 1 menu, showing operating hours for unit, circuits, compressors, and pumps.

Runtime Menu: Runtimes 2

Describes the Runtimes 2 menu for compressor start counts and average operating times.

Maintenance Menu Description

Pro-Dialog Plus Control Operation: Heating;Cooling

Heating;Cooling Operation Overview

Explains heating/cooling selection for chillers with boilers or heat pump options.

Heating;Cooling or Heat Reclaim Selection

Details how control type, unit status, and contacts affect heating/cooling or heat reclaim.

Evaporator Water Pump Control

Condenser Water Pump Control

Control Point and Active Setpoint

Active Setpoint Selection

Explains how active setpoints are selected in cooling and heating modes via various methods.

Operational Controls: Reset, Demand Limit, and Night Mode

Setpoint Reset Function

Explains how setpoints are modified to reduce capacity requirements based on load changes.

Demand Limit Function

Details how demand limits restrict unit electricity consumption using volt-free contacts.

Night Mode Operation

Describes the night period settings for reduced fan speed and limited unit capacity.

Capacity and Head Pressure Control

Capacity Control Mechanism

Explains how the system adjusts compressor numbers to maintain water temperature setpoints.

Head Pressure Control (30 RW Units)

Details head pressure control configurations for 30RW units with drycoolers, pumps, or valves.

Boiler Control and Master;Slave Assembly

Boiler Control Function

Explains how the unit controls a boiler in heating mode, with conditions for heat pump and boiler operation.

Master;Slave Assembly Setup

Details how two PRO-DIALOG Plus units can be linked to form a master/slave assembly.

Controlling Units with a System Manager

Diagnostics and Troubleshooting

General Diagnostics Overview

Provides an overview of the PRO-DIALOG Plus control system's fault tracing capabilities.

Displaying Active Alarms

Explains how to view active alarms using interface LEDs and the Alarm menu.

Resetting Active Alarms

Describes the procedure for manually resetting active alarms after correcting their causes.

Alarm Codes and Descriptions

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