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Carrier Touch Pilot Control Series - User Manual

Carrier Touch Pilot Control Series
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CONTROLS MANUAL
Original document
Touch Pilot Control
19PV 550-1600

Table of Contents

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Carrier Touch Pilot Control Series Specifications

General IconGeneral
BrandCarrier
ModelTouch Pilot Control Series
CategoryChiller
LanguageEnglish

Summary

General Description

Manual Overview

Provides a broad overview of the Touch Pilot control system for water-cooled chillers.

Key Abbreviations

Lists commonly used abbreviations within the manual for clarity.

Safety Considerations

Installation and Servicing Safety Guidelines

Outlines general safety practices for installation, start-up, and servicing of the equipment.

Electrical and Burn Safety Precautions

Details specific safety measures related to electrical components and potential burn hazards.

Control System Overview

Touch Pilot Control System

Explains the role of the Touch Pilot control system as a user interface and configuration tool.

System Functionalities

Lists the primary functions of the control system, including compressor and pump management.

Touch Pilot Components

Identifies the key hardware components of the Touch Pilot control system.

Operating Modes

Describes the three modes of operation: Local, Remote, and Network.

Hardware Description

Control Boards

Details the various control boards that manage unit operations and communication.

Power Supply for Boards

Explains the 24 VAC power supply and its distribution to the control boards.

LED Indicators on Boards

Describes the function of light-emitting diodes (LEDs) for indicating board status.

Pressure Transducers

Details the high and low pressure transducers used for measuring circuit pressures.

Temperature Sensors

Describes various temperature sensors and their roles in monitoring unit operation.

Actuators

Explains the function of actuators like EXV, staging valves, and flow switches.

Terminal Block Connections

Summarizes the various terminal block connections available for unit control.

Using the Touch Pilot Control

User Interface Overview

Describes the 7-inch touchscreen interface for alarms, status, and connectivity.

Controller Connections

Details the controller's connection ports, including RS485, Ethernet, and USB.

Touch Pilot Button Functions

Explains the purpose and operation of the Home, Login, Start/Stop, and Alarm buttons.

Menu Navigation Structure

Illustrates the menu hierarchy and navigation flow within the Touch Pilot interface.

Setting Up the Touch Pilot Control

User Interface and Basic Navigation

Covers the Welcome screen, Synoptic screen, and unit start/stop procedures.

User Preferences and Security Settings

Details display settings, language, measurement systems, user login, and password.

Menu Access and Configuration Options

Guides users through the Main menu, Configuration menu, and overrides.

Scheduling and Connectivity Settings

Covers schedule setting for occupancy and web connection setup.

Detailed Menu Structure

Main Menu Categories

Lists the main menu categories and their corresponding parameter names.

General Parameters Menu

Details parameters within the General Parameters menu (GENUNIT).

Temperatures Menu

Provides details on all temperature sensors and their readings.

Pressures Menu

Lists all pressure sensors and their corresponding measurements.

Inputs Status Menu

Details the status of various input signals to the control system.

Outputs Status Menu

Details the status of various output signals from the control system.

Modes and Pump Status Menus

Covers operating modes, pump status, miscellaneous status, and run times.

DC Free Cooling and Air Condenser Status

Details parameters for DC Free Cooling and Air Condenser status.

Setpoint Table Menu

Lists and describes various setpoint values for unit operation.

Configuration Menu Options

Details options within the Configuration menu like General and Pump settings.

Reset and User Configuration

Covers Reset Configuration and User Configuration menus.

Schedule, Holiday, and Date;Time Settings

Details schedule, holiday, and date/time configuration parameters.

Alarms Menu Overview

Lists the main categories within the Alarms menu for diagnostics.

Standard Control Operations and Options

Unit Start and Stop Control

Explains how the unit's operating type and status determine start/stop control.

Cooling and Heating Operations

Summarizes unit operation based on control type, cooling/heating selection, and status.

Control Interlock Contact Function

Describes the function of the control interlock contact for customer safety.

Control Point and Active Setpoint

Explains the control point calculation and active setpoint selection in different modes.

Reset Functionality for Control Point

Details how reset sources modify the active control point for capacity adjustment.

Ramp Loading and Capacity Control

Covers ramp loading for temperature changes and compressor capacity control.

Demand Limit Functionality

Explains how to limit unit power consumption using various methods.

Water Exchanger Pump Control

Describes control of evaporator and condenser water pumps, including operation and protection.

Additional Unit Features and Protections

Covers variable speed pumps, condenser valve, short cycling, leak detection, and night mode.

BACnet Communication Option

Explains the BACnet/IP communication protocol for building management systems.

Dry Cooler Control Options

Details dry cooler integration for heat rejection, pressure control, and free cooling.

Master;Slave Unit Control

Explains the system for controlling two linked units in a master/slave configuration.

Diagnostics and Troubleshooting

Control Diagnostics Overview

Provides an overview of fault tracing aids and unit status display in the interface.

Alarm Management

Covers accessing current alarms, alarm history, and resetting alarms.

E-mail Notification Setup

Explains the option to configure e-mail notifications for new alarms or resets.

Detailed Alarm Descriptions

Provides a comprehensive list of alarms, their possible causes, actions, and reset types.

Maintenance Recommendations

Maintenance Contract Importance

Recommends activating a maintenance contract for optimal operation and longevity.

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