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Carrier Xpower Series User Manual

Carrier Xpower Series
29 pages
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INSTALLATION MANUAL
FULL DC INVERTER XPOWER VRF OUTDOOR UNIT
Thank you very much for purchasing our air conditioner.
Before using your air conditioner , please read this manual carefully and keep it for future reference.
Caution: The heating function of an indoor unit is available only when it is connected to
a cooling & heating outdoor unit.

Table of Contents

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Carrier Xpower Series Specifications

General IconGeneral
BrandCarrier
ModelXpower Series
CategoryAir Conditioner
LanguageEnglish

Summary

PRECAUTIONS

Qualified Personnel Requirement

Only certified professionals should install, repair, or service the equipment to avoid damage or hazards.

General Safety Guidelines

Follow all safety instructions carefully to prevent hazards like leaks, electrical shocks, and fires during installation.

CONSTRUCTION CHECKPOINTS

Prohibited Installation Locations

Avoid installing the unit in locations with petrol, salty air, oil pollution, or strong electromagnetic waves.

Acceptance and Unpacking

Check for damage, verify model/specifications, and ensure all accessories are present after unpacking.

Refrigerant Pipe Preparation

Ensure correct pipe diameter, nitrogen filling before welding, and heat insulation.

Airtight Test Procedure

Perform airtight test with specified pressure before vacuum extraction.

ACCESSORIES

OUTDOOR UNIT INSTALLATION

Outdoor unit combination

Guide to selecting the correct outdoor unit based on HP and the number of indoor units.

Dimension of outdoor unit

Provides detailed dimensions for 8-12 HP and 14-22 HP outdoor units.

Selecting the installation position

Criteria for choosing an optimal, dry, well-ventilated, and safe location for the outdoor unit.

Base for outdoor unit

Guidelines for constructing a solid, level base to support the outdoor unit and prevent noise.

Position illustration of screw bolt

Illustrates screw bolt positions and dimensions for mounting the outdoor unit base.

Centering position illustration of connective pipes

Shows how to center connective pipes for proper installation.

Outdoor unit placement sequence & settings

Explains sequence for placing multiple units and setting master/slave configurations.

Installation space for outdoor unit

Specifies required clearances around the outdoor unit for maintenance and airflow.

Layout diagrams

Provides diagrams for optimal outdoor unit layout in single or multiple rows.

Set the snow-proof function

Instructions for installing snow sheds in snowy areas to prevent malfunction.

Dismantling the panel

Steps for safely removing front posts and the upper panel for access.

Explanation of valves

Identifies and explains the function of various valves on the unit.

Mount the air deflector

Instructions for mounting air deflectors, including dimensions and static pressure considerations.

Air deflector mounting notes

Further details on air deflector mounting, including notes on shutter angles and flexible connectors.

Air pressure curve diagrams

Pressure-airflow curves for different HP units, showing factory settings and customizable ranges.

REFRIGERANT PIPE

Length and drop height limits

Specifies maximum total pipe length, drop heights, and equivalent lengths for refrigerant piping.

Size of joint pipes for indoor unit

Table detailing pipe sizes for indoor units based on capacity and joint type.

Size of joint pipes for outdoor unit

Tables specifying outdoor unit connective pipe sizes based on HP and piping length.

Branch pipes for indoor unit

Guide to selecting multi-connection pipes for outdoor units based on quantity and pipe diameter.

Pipe selection examples

Provides practical examples for selecting pipe sizes for specific system configurations.

Remove dirt or water from pipe

Instructions for cleaning pipes with nitrogen before connecting.

Gas tight test procedure

Detailed steps and precautions for performing the gas tightness test using nitrogen.

Vacuum with vacuum pump

Procedure for using a vacuum pump to remove air and moisture from the system.

Vacuum pump usage details

Continued procedure for vacuum pump usage, including leak checks.

Refrigerant amount calculation

Formula and table for calculating and adding the correct amount of refrigerant.

Outdoor unit piping connection points

Guidelines for connecting pipes between outdoor units, ensuring correct orientation and avoiding concave shapes.

Branch joint installation for oil prevention

Proper installation of branch joints to prevent oil accumulation in the outdoor unit.

U-shaped branch joint installation

Correct and incorrect methods for installing U-shaped branch joints to prevent faults.

ELECTRIC WIRING

SW2 Query Instructions

Explanation of diagnostic codes and display information from the SW2 switch.

Terminal Base Function

Identifies the functions of various terminals on the terminal base.

Electric Wiring System Overview

General guidelines for wiring outdoor and indoor units, including power supply and communication wiring.

Outdoor Unit Electrical Parameters

Table listing electrical specifications (voltage, current, power) for different outdoor unit capacities.

Wiring System Precautions

Detailed caution notes and instructions for power supply, leakage protector, and manual switch.

Outdoor Unit Power Wiring

Guidelines for selecting wire size and capacity for outdoor unit power supply based on HP and length.

Indoor Unit Power Wiring

Wiring diagram for connecting indoor units via a branch box.

Branch Box Switch and Fuse Selection

Tables to select manual switch and fuse capacity for branch boxes based on total horsepower.

Power Wire Cable Clip Installation

Instructions for using cable clips to secure power wires, with guidelines for stripping and fastening.

Control System Wiring

Guidelines for installing shielded control wires, ensuring proper grounding and separation from power wires.

Indoor/Outdoor Unit Signal Wiring

How to correctly connect 3-core shielded signal wires between indoor and outdoor units, noting polarity.

TRIAL RUN

Inspection before commissioning

Checklist for verifying connections, voltage, pressure tests, and vacuum drying before operation.

Preparation before debugging

Steps for preparing refrigerant, system plans, and initial power-on for compressor oil heating.

Fill the name of connected system

Procedure for naming and recording connected systems for identification.

Important information for refrigerant

Details on refrigerant type (R410A), GWP, and leak check frequency based on regulations.

Refrigerant leakage precautions

Precautions regarding refrigerant leakage, critical thickness, and necessary ventilation or detection systems.

CUSTOMER DETAILS

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