Ceia THS/21E User Manual

FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance
UK
ORIGINAL INSTRUCTION 1
Industrial Metal Detectors
and Integrated Systems with Conveyor Belt
THS/21E - THS/21
Instruction manual
for installation, use
and maintenance
Document Date Hardware Software
FI002K0018v1530hUK 29/07/2020 HV5.xx
THSV5744
ALMV5430 / ALMV5730
Read this manual carefully before installing, operating or carrying out maintenance on the device. Keep the manual in a
safe place for future reference and in perfect condition. This manual must accompany the device described herein in the
case of change of ownership and until the device is decommissioned.

Ceia THS/21E Specifications

General

Brand	Ceia
Model	THS/21E
Category	Metal Detector
Language	English

Summary

1 SAFETY INSTRUCTIONS – WARNINGS

3 INSTALLATION

3.1 Minimum requirements

Specifies minimum installation clearance and site requirements for the system.

3.1.2 General guidelines for mechanical installation

Provides general guidelines for mechanical installation of the system.

3.1.2.2 Metal structures in proximity to the Probe

3.1.2.3 Load-bearing structure

3.1.2.4 Conveyor belt and position inside the Probe

3.1.3 Electrical installation general rules for a correct compatibility

General rules for electrical installation to ensure compatibility and prevent interference.

3.1.3.3 Pulsed-type noise sources

3.1.3.4 Ground loops prevention

3.1.3.5 Conveyor belt motors

3.3 Mechanical installation

Instructions for the mechanical installation of the detection probe.

3.3.3 Integrated systems

3.4 Pneumatic installation

3.5 Electrical Installation

Guidelines for connecting cables and electrical installations.

3.6 Electrical diagrams

3.6.3 SCD card

3.7 Description of electrical connections

3.8 Communication connections

3.9 Configuration

Steps for configuring the system, including start-up and preliminary settings.

3.9.9 Ejection mode

Explanation of different ejection modes.

3.9.9.6 Automatic ejection for high-speed applications (EM=FS)

3.10 Timing

3.11 Enabling from and to external machines

3.12 Checking the correct installation and configuration

Step-by-step guide to verify correct installation and system configuration.

3.13 Settings for CFR21 Standards

Requirements for settings to comply with CFR21 standards.

4 USE OF THE DEVICE

4.1 Indicators

4.2 Controls

4.2.1 Control Panel

4.2.2 Conveyor Control System power supply unit control panel

4.3 Switching on the Metal Detector

Steps for switching on the Metal Detector after checking safety features.

4.3.1 Checking the safety features

Checklist for safety features like covers, bins, and emergency buttons before operation.

4.3.1.1 Checking emergency devices

Procedure for checking emergency push buttons and magnetic switches.

4.3.2 Switching on

Steps for powering on the system, including safety checks and switch operation.

4.3.3 Signals at power-up

4.3.4 Signals given during normal operation

How the display indicates received signal levels and alarm thresholds.

4.3.4.1 Indication of the received signal

4.3.4.2 Display messages

Description of various messages shown on the detector display during operation.

4.3.5 Signals given during self-diagnosis

4.4 Use of the device

General instructions for using the device.

4.4.1 Loading the product to be inspected

4.4.2 Starting/stopping the conveyor belt

Procedure for starting and stopping the conveyor belt using control panel buttons.

4.4.3 Adjustment of the belt speed

How to adjust conveyor belt speed using the BS parameter or control keys.

4.4.4 Automatic stop

Explanation of automatic stop functions based on self-diagnosis or external signals.

4.4.5 Emergency stop

How emergency stop functions are activated and what signals they produce.

4.4.6 Alarm reset

Procedure for resetting alarms after metal detection or ejection.

4.4.7 Fault reset

Procedure for resetting system faults.

4.4.8 Removing and emptying the reject bin

4.5 Programming access

How to access the programming mode and enter username/password.

4.6 Product selection

How to select and search for products from the stored list.

4.7 Programming the Metal Detector according to the product type

4.8 Sensitivity check with reference sample

Procedure for checking sensitivity using reference samples.

4.8.1 Performing tests

Steps for performing sensitivity checks using reference samples.

4.8.1.1 Performing a Test in standard mode

Detailed procedure for performing a test in standard mode with ferrous samples.

4.8.3 Performing an automatic test

How to perform automatic tests to verify detector functionality.

4.8.3.1 Automatic test sequence

Description of the automatic test sequence and displayed messages.

5 MAINTENANCE

5.1 Periodic Maintenance

List of periodic maintenance operations and their suggested frequency.

5.2 Periodic Maintenance procedures

Procedures for periodic maintenance, including cleaning.

5.2.1 External cleaning instructions

5.2.2 Cleaning instructions for the parts in contact with the product

5.2.3 Disassembly of the Conveyor belt

5.2.4 Conveyor belt tension and centering adjustment

5.3 Troubleshooting

Troubleshooting guide for common problems with possible causes and solutions.

5.4 Extraordinary maintenance procedures

5.4.1 Changing fuses

5.4.2 Replacing the SCD card

5.5 Electromagnetic compatibility verification of the installation environment

Verifying the system's compatibility with environmental electromagnetic noise.

5.5.1 General compatibility check

5.5.2 Electrical Compatibility check

5.5.3 Compatibility checks result

5.5.4 Checking belt contamination

5.6 Self-diagnosis

Information on the system's self-diagnosis capabilities and actions.

5.6.1 Metal Detector and integrated transport system diagnosis

5.6.2 Connected sensors and additional controls diagnosis

5.7 Uninstallation procedure