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Ceia THS/21 User Manual

Ceia THS/21
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FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance
UK
ORIGINAL INSTRUCTION 1
Industrial Metal Detectors
and Integrated Systems with Conveyor Belt
THS/21E - THS/21
Instruction manual
for installation, use
and maintenance
Document Date Hardware Software
FI002K0018v1530hUK 29/07/2020 HV5.xx
THSV5744
ALMV5430 / ALMV5730
Read this manual carefully before installing, operating or carrying out maintenance on the device. Keep the manual in a
safe place for future reference and in perfect condition. This manual must accompany the device described herein in the
case of change of ownership and until the device is decommissioned.

Table of Contents

Other manuals for Ceia THS/21

Questions and Answers:

Ceia THS/21 Specifications

General IconGeneral
Operating FrequencyVariable
SensitivityAdjustable
TypeIndustrial Metal Detector
Operating Temperature-10°C to +55°C
Protection RatingIP65
Detection TechnologyElectromagnetic Induction
DimensionsVariable depending on configuration
WeightVaries by configuration
ApplicationFood, pharmaceutical, textile
Battery LifeNot applicable

Summary

Safety Instructions and Warnings

Symbols and Safety Indicators

Product Description

General Description of Systems

Overview of CEIA THS inspection systems for industrial use detecting metals.

Metal Detector Overview

Details on the Metal Detector system, its components, and operation.

Integrated System on Conveyor Belt

Description of the integrated system with a high-hygiene stainless steel structure.

Compatible Products for Inspection

Criteria for products that can be inspected by the system and those that cannot.

Specific Metal Detector Models

THS/21E and THS/21E-3F Models

Details on THS/21E and THS/21E-3F metal detectors, including features and versions.

THS/21 and THS/MS21 Models

Description of THS/21 and THS/MS21 metal detectors, their capabilities and versions.

THS/MN21 Metal Detector

Specifics of the THS/MN21 metal detector for ferromagnetic metal contaminants.

THS/G21E Metal Detector

Details on the THS/G21E model with a circular tunnel for tubing transport.

THS/G21 and THS/GMS21 Models

Information on THS/G21 and THS/GMS21 models with circular tunnels for tubing transport.

Applicable Power Supply Boxes

Control Power Box (CPB)

Description of the Control Power Box, its connections and versions.

Conveyor Control System (CCS)

Details on the Conveyor Control System module, its functions and versions.

Small Size Power Supply Unit (AL)

Information on the small size power supply unit for OEM applications.

Field Generator (MAG)

Description of the Field Generator unit, part of the THS/MN21 model.

Optional Features and Accessories

Optional accessories like Remote Control Unit and Network Card.

Integrated Systems with Conveyor Belts

Inverting Component Positions

Options for inverting transit direction and ejection system position.

Integrated System Models

Overview of different integrated system models and their features.

Device Identification Plates

Detection Probe Identification Plate

Information found on the Detection Probe ID plate, including model and serial number.

Control Power Box Identification Plate

Details of information on the Control Power Box ID plate for CE and UL models.

Conveyor Control System Identification Plate

Information from the Conveyor Control System ID plate for CE and UL models.

CEIA Conveyor Structure ID Plate

Details on the additional ID plate for the conveyor belt structure.

Functional Diagrams

THS with Control Power Box Diagram

Functional diagram illustrating the THS system with a Control Power Box.

THS with Conveyor Control System Diagram

Functional diagram for the THS system using a Conveyor Control System.

Integrated Systems with Conveyor Belt Diagram

Functional diagram of integrated systems featuring a conveyor belt.

THS-RB and THS-RBK Functional Diagram

Functional diagram illustrating the THS-RB and THS-RBK systems.

Dimensional Specifications

Detection Probe Dimensions

Detailed dimensions for various THS/21, THS/MS21, THS/21E, THS/21E-3F detection probes.

THS/SL21 and THSSL21E Dimensions

Dimensional specifications for THS/SL21 and THSSL21E detection probes.

THS/MN21 Dimensions

Dimensional data for the THS/MN21 detection probe.

THS/G21, THS/GMS21, THS/G21E Dimensions

Dimensional specifications for THS/G21, THS/GMS21, THS/G21E detection probes.

THS/G21-F, THS/GMS21-F, THS/G21E-F Dimensions

Dimensional data for THS/G21-F, THS/GMS21-F, THS/G21E-F detection probes.

Power Supply Unit Dimensions

Dimensional data for various power supply units.

Remote Control Unit Dimensions

Dimensional outlines for Remote Control Units for 21E and 21 series.

Integrated System Dimensions

Dimensional tables for various THS integrated systems.

Technical Characteristics

Metal Detector Technical Specifications

Detailed technical specifications for 21 and 21E series Metal Detectors.

Integrated System Technical Specifications

Technical specifications for integrated systems including conveyor belts and ejection.

Installation Procedures

Minimum Installation Requirements

Essential requirements for system installation, including minimum clearance.

Mechanical Installation Guidelines

General guidelines for the mechanical installation of the system.

Proximity to Metal Structures

Guidance on maintaining safe distances from metal structures near the detection probe.

Load-Bearing Structure Requirements

Design considerations for transport system load-bearing structures for probe positioning.

Conveyor Belt Positioning within Probe

Recommendations for conveyor belt type, material, and positioning inside the detection probe.

Synchronization Photocell Installation

Instructions for installing and connecting the synchronization photocell.

Metallic Flanges Insulation

Guidance on insulating metallic flanges to prevent interference.

Ejection Area Configuration

Constraints and conditions for positioning the ejection area relative to the probe.

Electrical Installation for Compatibility

Guidelines for electrical installation to ensure system compatibility and minimize noise.

Unpacking Procedures

Step-by-step procedures for unpacking the Metal Detector and integrated systems.

Mechanical Installation

Detailed instructions for the mechanical installation of probes and power supply units.

Pneumatic Installation

Requirements and procedures for pneumatic installation of ejection systems.

Electrical Installation

Comprehensive guide to electrical installation, connections, and diagrams.

Electrical Diagrams

Functional and detailed electrical diagrams for various system components.

Electrical Connections Description

Detailed descriptions of electrical connections for various cards and interfaces.

Communication Connections

Methods for establishing communication via RS232, Bluetooth, Ethernet, and WiFi.

System Configuration

Procedures for system start-up, preliminary settings, and operational configuration.

Transit Speed Configuration

Setting and modifying transit speed parameters for product movement and ejection.

Encoder Configuration

Configuring the encoder for variable speed belts and speed measurement.

Synchronization Photocell Configuration

Programming the synchronization photocell for accurate ejection timing.

Ejection Mode Configuration

Configuring various ejection modes for contaminated product removal.

Barcode Reader Configuration

Instructions for mounting, connecting, and configuring the barcode reader.

Timing and Signal Management

Describes signal timings for different ejection modes and their graphical representation.

External Machine Synchronization

Methods for synchronizing Metal Detector operation with external machines.

Installation and Configuration Verification

Step-by-step checks for verifying correct installation and system configuration.

CFR21 Standards Settings

Requirements for Metal Detector settings to comply with CFR21 standards.

Digital Signature Verification

Procedures for verifying digital signatures of data files through web site or software.

Using the Device

System Indicators

Explanation of optical and acoustic indicators on system control panels.

Device Controls

Overview of control panel keys and their functions for operation and programming.

Switching On the Metal Detector

Procedures for safely switching on the system, including safety feature checks.

Operating the Device

Instructions for loading products, starting/stopping belts, and managing alarms.

Accessing the Programming Menu

How to access the programming mode using username and password.

Selecting Products for Inspection

Steps to select and configure products for inspection from the stored list.

Programming by Product Type

Referencing the manual for programming the Metal Detector based on product type.

Sensitivity Check with Reference Samples

Procedures for checking detector efficiency using test reference samples.

Performing Detection Tests

How to perform periodic and automatic tests, including interpreting results.

Performing an Automatic Test

How to perform automatic tests for detecting and ejecting samples.

Maintenance Procedures

Periodic Maintenance Schedule

List of recommended periodic maintenance operations and their suggested frequency.

Periodic Maintenance Steps

Detailed procedures for periodic maintenance tasks, including cleaning and disassembly.

Troubleshooting Common Issues

Guidance on identifying and resolving common problems with the Metal Detector system.

Extraordinary Maintenance

Procedures for non-routine maintenance tasks like changing fuses and replacing cards.

Electromagnetic Compatibility Verification

Procedures for verifying installation environment compatibility with electromagnetic fields.

Self-Diagnosis System

Information on the system's self-diagnosis capabilities and troubleshooting fault messages.

Uninstallation Procedure

Steps for safely uninstalling and packing the device for transport.

Appendices

CE Declaration of Conformity

Official EU Declaration of Conformity for various THS/21 models.

Spare Parts Information

Reference to the Spare Parts, Accessories and Options Manual for part listings.

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