Ceia THS - User Manual

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THS – FI022GB2K8v3

Industrial Metal Detector

THS

Serial number: .........................

Program Version: THSV3.390 ALMV1060 Rev.: FI 022 GB 2K8 v3 Date: 2004-10-26

Main Page

Instructions2
Symbols2
Warranty Conditions2
Table of Contents3
Description7
General Information7
Power-Supply and Control Unit9
Control Power Box9
Conveyor Control System10
Metal Detector11
Models Available11
Options15
THS-FB Conveyor Belt15
Features15
THS-FB Conveyor Belt Options16
Other Optionals for THS Metal Detectors17
THS Metal Detector Accessories18
Technical Characteristics19
Installation21
Guide to the Applicable Installation Operations22
General Guidelines for Mechanical Installation22
General Guidelines for Electrical Installation23
Installation of a Ceia Ths-Fb Integrated System with Conveyor Belt25
Mechanical Installation of THS-FB Integrated System with Conveyor Belt25
Positioning the Conveyor Belt25
Ejector: Mounting the Safety Shield25
Assembling the Buzzer/Flasher25
Adjusting the Height of the Belt25
Electrical Installation - General Notes26
Connecting to the Mains Power Supply26
Connection to the Ground26
Control Power Box26
Conveyor Control System26
Selection of the Power Supply Voltage for the Metal Detector Only - Control Power Box Power Supply Unit27
Connection of the Compressed Air Supply27
Non-Integrated Ths System Supplied Without Conveyor Belt: Detailed Construction Notes and Selection of Operating Parameters28
Mechanical Installation28
Controls28
Mechanical Installation of the Metal Detector28
Mechanical Installation of the Power Supply Unit28
Mechanical Installation of the THS/G Probe28
Proximity Limits Around the THS/G Probe28
THS/G : Mounting the Power Supply Unit29
Conveyor Belt30
Inserting the Conveyor Belt on the THS/A Model32
Transit Speed33
Accessory Devices35
Photocell - General Rules35
Photocell Self-Diagnosis35
Ejector - General Rules35
THS/M - Specific Instructions for Ejector36
Applications at High Speed (Belt Speeds Greater than 60 M/Min)37
Programming Used in a few Common Types of Installation37
Mechanical Installation of a Bar Code Reader38
Safety Precautions38
Barcode Reader Kit38
Distance between the Reader and the Metal Detector Probe and Distance between Packs39
Position of the Reader and the Label in Transit39
Reading Features40
Step-Ladder Mode40
Picket-Fence Mode40
Kit Installation Procedure41
Electrical Installation: Detailed Notes42
ALM Card Electrical Connections45
Conveyor Control System: Power-Supply and Motor Connections47
MDT Card47
MDL Card ( ATTENTION: 230V 1~ Only! )48
Operation of the Relays (J15 and J19 Connectors)49
Ejector Relay (Eject Relay)49
Alarm Relay49
Malfunction Relay (Fault Relay)49
Upstream Belt Authorisation Relay (Preceding Conveyor Relay)49
Auxiliary Relay for Signalling When Periodic Test Is Due (TEST LAMP Relay)49
Timing49
Belt Blocking with Manual Alarm Reset (EM=B)49
Conveyor Control System Power Supply Unit49
Control Power Box Power Supply Unit49
Conveyor Control System Power Supply Unit50
Control Power Box Power Supply Unit50
Automatic Ejection with Alarm Synchronisation (EM=F)50
Automatic Ejection with Photocell Synchronisation (EM=S)51
Serial Line Connection (J3 and J4 Connectors)52
Inputs53
Bar-Code Reader53
Downstream Belt Authorisation (Following Conveyor - Conveyor Control System Only)53
Photocell53
Ejection Confirmation (Eject Confirmation)53
Container Full (Full Bin)53
Impulse Encoder (Encoder)53
Alarm Reset (Reset)53
Inhibition53
Air Pressure Sensor53
Operating Instructions54
List of Preliminary Checks54
Operations During Use and Areas of Competence54
Controls and Indicators55
Power Switch55
Control Panel of the Probe/Electronics Unit55
Acoustical Indicators55
Controls56
Conveyor Control System Power Supply Unit Control Panel56
Visible/Audible Alarm Signalling Device57
Switching on the Metal Detector57
Checking the Safety Features57
Signals at Power-Up58
Signals Given During Use58
Indication of the Received Signal58
Checking for Environmental Electromagnetic Interference59
Display Messages59
Display of the Status of the Metal Detector60
Use of the Conveyor Belt60
Starting/Stopping the Conveyor Belt60
Adjustment of the Belt Speed60
Emergency Button61
Automatic Stop61
Alarm Reset61
Automatic Operation Using a Bar-Code Reader61
Photocell Self-Diagnosis62
Programming the Metal Detector According to the Kind of Product62
Procedure for Minimising the "Product Effect62
Analysis Mode Selection Criteria64
Sensitivity Check with Reference Sample65
Test Using a Sample Defined by the Customer65
Test Using a CEIA Sample65
Periodic Test Management65
Test Procedure65
Programming67
General Points on Programming67
Programming Instruction69
Products Menu69
Autolearn Menu70
Detection Menu71
Ejection Menu72
Ejection Time Menu73
Counters Menu74
Barcode Reader Menu74
THS Configuration Menu76
Date Settings Menu78
Change Password Menu79
ALM Configuration Menu79
I/O Status Menu83
MD Test Menu83
Print Menu84
Print Report Menu85
Quality Control Menu (Q.C.report)86
Test Sensitivity Menu (Test Sensitiv.)86
Commands Accessible Only in Remote Programming87
Remote Programming Via Serial Link88
Communication Parameter Settings88
Entering Remote Programming88
Connecting to a Metal Detector (Via RS 232)88
Long-Distance Connection to a Single Metal Detector (Via RS 485)88
Network Connection (Via RS 485)88
Connecting to a Metal Detector in a Network89
3.13.3 - Displaying a Parameter Setting89
3.13.4 - Changing a Parameter Setting89
3.13.5 - Executing a Function89
Maintenance90
Periodic Maintenance90
Self-Diagnosis91
Storage92
Transport and Movement of the Conveyor Belt92
Adjustment of Conveyor Belt Tension92
Replacing the Belt93
Disposal of the Device and of Consumables with Environmental Impact93
Fuses93
Troubleshooting93
Self-Resetting Protections93
Replacing Card SCD95
Procedure95
Checking Environmental Electromagnetic Interference96
Appendices97
Declaration of Conformity Ce97
Spare Parts, Options and Accessories98
Ordering Spare Parts98
THS Standard Model / THS/3F98
Ths /A98
Ths/Sl99
Ths/Mn99
Ths/Ph100
Ths/G101
Ths-Fb101
THS Accessories - Test Pieces105
THS Accessories - MD CAD - 27185106

Ceia THS - User Manual

Table of Contents

Ceia THS Specifications

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Brand	Ceia
Model	THS
Category	Metal Detector
Language	English