Ceia THS/GMS21 User Manual

FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance
ORIGINAL INSTRUCTIONS 1
Industrial Metal Detectors
and Integrated Systems with Conveyor Belt
THS/21E - THS/21
Instruction manual
for installation, use
and maintenance
Document Date Hardware Software
FI002K0018v1100UK 2012-03-29 HV5.xx THSV5401 – ALMV5400
Read this manual carefully before installing, operating or carrying out maintenance on the device. Keep the manual in a
safe place for future reference and in perfect condition. This manual must accompany the device described herein in the
case of change of ownership and until the device is decommissioned.

Ceia THS/GMS21 Specifications

General

Protection Class	IP65
Type	Metal Detector
Application	Food, Pharmaceutical, Textile
Detection	Ferrous, Non-Ferrous, and Stainless Steel
Operating Frequency	Adjustable
Sensitivity	Adjustable
Power Supply	100-240 VAC, 50/60 Hz
Weight	Varies with configuration
Dimensions	Varies with configuration
Belt Speed	Adjustable
Reject System	Air blast, pusher
Alarm Modes	Audio and visual

Summary

1 SAFETY INSTRUCTIONS - WARNINGS

1.1 Device users, required instruction level and training

Details the required instruction level and training for different users throughout the device's lifecycle.

1.2 Warnings

Provides general, installation, use, and maintenance warnings for safe operation.

1.3 Permitted uses. Improper uses.

Defines the intended uses and forbidden improper uses of the metal detectors.

1.4 Residual risks

Identifies residual risks associated with installation, operation, and maintenance.

2 DESCRIPTION

2.1 General description

Overview of CEIA THS inspection systems for detecting metals in industrial applications.

2.2 Detection Probes

Details various models of metal detector probes and their specifications.

2.2.6 Applicable power supply boxes

Describes different power supply box options and their connectivity.

2.3 Integrated system with conveyor belt

Information on integrated systems combining metal detectors and conveyor belts.

2.4 Device identification

Explains how to identify probes, control power boxes, and conveyor systems.

2.5 Functional diagrams

Presents functional diagrams for various THS system configurations.

2.6 Dimensions

Provides detailed dimensions for different metal detector probes and power supply units.

2.8 Technical characteristics

Lists the technical specifications for metal detectors and integrated systems.

2.9 Safety devices

Details the safety devices integrated into the THS/21 system.

3 INSTALLATION

3.1 General requirements

Covers general installation requirements, including minimum clearances.

3.1.2 General installation guidelines for non-integrated models

Provides guidelines for installing detectors on customer-provided conveyor belts.

3.1.3 Installation guidelines for correct environmental compatibility of the Metal Detector

Ensures correct environmental compatibility by addressing interference sources.

3.2 Unpacking

Step-by-step instructions for unpacking the metal detector and integrated systems.

3.3 Mechanical installation

Details the mechanical installation procedures for probes and integrated systems.

3.4 Pneumatic installation

Covers pneumatic installation requirements and circuit diagrams for ejector systems.

3.5 Electrical Installation

Provides detailed instructions for electrical installation and connections.

3.6 Electrical diagrams

Presents functional and schematic electrical diagrams for system components.

3.7 Connections to other devices

Explains how to connect external devices like push-buttons, sensors, and motors.

3.8 Configuration

Guides users through system configuration, settings, and parameter adjustments.

3.10 Enabling from and to external machines

Describes how to synchronize detector operation with upstream/downstream machines.

3.11 Checking the correct installation and configuration

Outlines procedures for verifying correct installation and system configuration.

4 USE OF THE DEVICE

4.1 Indicators

Explains the optical and acoustic indicators on the control panel and external beacon.

4.2 Controls

Details the functions of the control panel keys for operating the device.

4.3 Programming access

Describes how to access the programming mode and enter passwords.

4.4 Switching on the Metal Detector

Covers safety feature checks, switching on procedures, and power-up signals.

4.5 Use of the device

Provides instructions for sensitivity checks, belt operation, and alarm/fault resets.

4.8 Sensitivity check with reference sample

Guides users on performing sensitivity tests using reference samples.

4.9 Settings for CFR21 Standards

Details settings required for compliance with CFR21 electronic records standards.

5 MAINTENANCE

5.1 Periodic Maintenance

Lists periodic maintenance operations and their suggested frequencies.

5.2 Periodic Maintenance procedures

Details procedures for external cleaning and parts in contact with products.

5.3 Troubleshooting

Provides guidance for diagnosing and resolving common faults and issues.

5.4 Extraordinary maintenance procedures

Covers procedures for replacing fuses and electronic cards.

5.5 Compatibility check procedures

Explains procedures for checking system compatibility and contamination levels.

5.6 Self-diagnosis

Details the internal diagnostic system and fault messages for troubleshooting.

5.7 Uninstallation procedure

Provides instructions for safely disassembling and packing the device.

5.8 Disposal of the device

Information on the proper disposal of the device and consumables.

6 APPENDICES

6.1 CE Declaration of Conformity

Contains the CE Declaration of Conformity for various THS models.

6.2 Spare Parts

References the manual for a list of available spare parts, accessories, and options.