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Ceia THS/GMS21 - User Manual

Ceia THS/GMS21
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FI002K0018v1100UK – THS/21 Instruction manual for installation, use and maintenance
ORIGINAL INSTRUCTIONS 1
Industrial Metal Detectors
and Integrated Systems with Conveyor Belt
THS/21E - THS/21
Instruction manual
for installation, use
and maintenance
Document Date Hardware Software
FI002K0018v1100UK 2012-03-29 HV5.xx THSV5401 – ALMV5400
Read this manual carefully before installing, operating or carrying out maintenance on the device. Keep the manual in a
safe place for future reference and in perfect condition. This manual must accompany the device described herein in the
case of change of ownership and until the device is decommissioned.

Table of Contents

Questions and Answers

  • A
    Angelica YoungJul 25, 2025
    Why is my Ceia THS/GMS21 Metal Detector giving false alarms?
    • S
      sfuentesJul 25, 2025
      False alarms on your Ceia Metal Detector may be due to electrical or mechanical disturbances. Try performing the Environmental Compatibility Check procedure with normal operating settings. If the source isn't identified, the issue might be a malfunction. In this case, disconnect all devices connected to the metal detector. If possible, connect it to a different power supply and earth source, ensuring the environment is free from interference. If the problem continues, it may require professional assistance.
  • C
    Christopher LeeJul 31, 2025
    What to do if my Ceia Metal Detector doesn't detect test samples?
    • L
      Laura BensonJul 31, 2025
      If your Ceia Metal Detector isn't alarming when using test samples, it could be due to a few reasons. First, ensure the correct product is selected. If not, repeat the Autolearn procedure to automatically set the sensitivity. Also, the sample might not have the right diameter for the current product. Set the default product and create a new one. Check that the samples are detected, if necessary by increasing the sensitivity value. If they are detected, samples with a bigger diameter must be used for the current product.
  • D
    David MooreAug 19, 2025
    How to troubleshoot a Ceia Metal Detector with a control panel display that is not on?
    • M
      mcdonaldjasmineAug 19, 2025
      If the control panel display on your Ceia Metal Detector is not on, check the connections between the SCD card and the ALM card. Disconnect all the devices connected, switch off the system and switch it on again after a few minutes, if self-resetting protective devices have been activated. If the Metal Detector can expel metal masses, verify the RCU card is correctly connected to the ALM card. Otherwise, inspect the state of fuse F10 (and F11/F12 for Conveyor Control System) and ensure the power supply voltage is within the permitted range.
  • J
    Jody LoveNov 5, 2025
    How to fix a Ceia Metal Detector conveyor belt that won't start?
    • L
      lgutierrezNov 5, 2025
      If the conveyor belt in your Ceia Metal Detector system isn't starting, there are several things to check: * If the belt running indicator is off, ensure the KT parameter isn't zero and is correctly set. Also, inspect the inverter connections inside the power supply unit. * If the belt running indicator is on, verify the inverter is correctly configured for the connected motor (check NMV, NMF, NMC parameters) and inspect the motor connections. For non-integrated systems, ensure the connected motor is compatible with the inverter output characteristics. * If the belt running indicator is flashing, check that the FOLLOWING CONVEYOR input is active or, if it is not used, set FC=OFF. * If the belt running indicator is only on when the key is pressed, check the inverter connections wit...
  • S
    sarah65Nov 11, 2025
    What to do if the ejector on my Ceia THS/GMS21 isn't working after an alarm?
    • J
      James ThomasNov 11, 2025
      If the ejector on your Ceia Metal Detector isn't activating after an alarm and there's no fault message, here's what you can check: * If the ejector isn't working and there's no ejection confirmation sensor, check the ejector connections. For non-integrated systems, ensure the electrical characteristics are compatible with those provided by the power supply card. If used, check the activation of the EJECT RELAY and its fuse. * If the ejector is working (checked in I/O status) and ejection confirmation check is correctly activated, and you're in synchronized ejection mode, verify the synchronization photocell is activated correctly and operating. If an encoder is installed, check that the speed measured is correct. If no encoder is installed, check that the KE parameter is equal to 0. ...

Summary

1 SAFETY INSTRUCTIONS - WARNINGS

1.1 Device users, required instruction level and training

Details the required instruction level and training for different users throughout the device's lifecycle.

1.2 Warnings

Provides general, installation, use, and maintenance warnings for safe operation.

1.3 Permitted uses. Improper uses.

Defines the intended uses and forbidden improper uses of the metal detectors.

1.4 Residual risks

Identifies residual risks associated with installation, operation, and maintenance.

2 DESCRIPTION

2.1 General description

Overview of CEIA THS inspection systems for detecting metals in industrial applications.

2.2 Detection Probes

Details various models of metal detector probes and their specifications.

2.2.6 Applicable power supply boxes

Describes different power supply box options and their connectivity.

2.3 Integrated system with conveyor belt

Information on integrated systems combining metal detectors and conveyor belts.

2.4 Device identification

Explains how to identify probes, control power boxes, and conveyor systems.

2.5 Functional diagrams

Presents functional diagrams for various THS system configurations.

2.6 Dimensions

Provides detailed dimensions for different metal detector probes and power supply units.

2.8 Technical characteristics

Lists the technical specifications for metal detectors and integrated systems.

2.9 Safety devices

Details the safety devices integrated into the THS/21 system.

3 INSTALLATION

3.1 General requirements

Covers general installation requirements, including minimum clearances.

3.1.2 General installation guidelines for non-integrated models

Provides guidelines for installing detectors on customer-provided conveyor belts.

3.1.3 Installation guidelines for correct environmental compatibility of the Metal Detector

Ensures correct environmental compatibility by addressing interference sources.

3.2 Unpacking

Step-by-step instructions for unpacking the metal detector and integrated systems.

3.3 Mechanical installation

Details the mechanical installation procedures for probes and integrated systems.

3.4 Pneumatic installation

Covers pneumatic installation requirements and circuit diagrams for ejector systems.

3.5 Electrical Installation

Provides detailed instructions for electrical installation and connections.

3.6 Electrical diagrams

Presents functional and schematic electrical diagrams for system components.

3.7 Connections to other devices

Explains how to connect external devices like push-buttons, sensors, and motors.

3.8 Configuration

Guides users through system configuration, settings, and parameter adjustments.

3.10 Enabling from and to external machines

Describes how to synchronize detector operation with upstream/downstream machines.

3.11 Checking the correct installation and configuration

Outlines procedures for verifying correct installation and system configuration.

4 USE OF THE DEVICE

4.1 Indicators

Explains the optical and acoustic indicators on the control panel and external beacon.

4.2 Controls

Details the functions of the control panel keys for operating the device.

4.3 Programming access

Describes how to access the programming mode and enter passwords.

4.4 Switching on the Metal Detector

Covers safety feature checks, switching on procedures, and power-up signals.

4.5 Use of the device

Provides instructions for sensitivity checks, belt operation, and alarm/fault resets.

4.8 Sensitivity check with reference sample

Guides users on performing sensitivity tests using reference samples.

4.9 Settings for CFR21 Standards

Details settings required for compliance with CFR21 electronic records standards.

5 MAINTENANCE

5.1 Periodic Maintenance

Lists periodic maintenance operations and their suggested frequencies.

5.2 Periodic Maintenance procedures

Details procedures for external cleaning and parts in contact with products.

5.3 Troubleshooting

Provides guidance for diagnosing and resolving common faults and issues.

5.4 Extraordinary maintenance procedures

Covers procedures for replacing fuses and electronic cards.

5.5 Compatibility check procedures

Explains procedures for checking system compatibility and contamination levels.

5.6 Self-diagnosis

Details the internal diagnostic system and fault messages for troubleshooting.

5.7 Uninstallation procedure

Provides instructions for safely disassembling and packing the device.

5.8 Disposal of the device

Information on the proper disposal of the device and consumables.

6 APPENDICES

6.1 CE Declaration of Conformity

Contains the CE Declaration of Conformity for various THS models.

6.2 Spare Parts

References the manual for a list of available spare parts, accessories, and options.

Ceia THS/GMS21 Specifications

General IconGeneral
Protection ClassIP65
TypeMetal Detector
ApplicationFood, Pharmaceutical, Textile
DetectionFerrous, Non-Ferrous, and Stainless Steel
Operating FrequencyAdjustable
SensitivityAdjustable
Power Supply100-240 VAC, 50/60 Hz
WeightVaries with configuration
DimensionsVaries with configuration
Belt SpeedAdjustable
Reject SystemAir blast, pusher
Alarm ModesAudio and visual

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