34
Privacy Fence – Chesterfield and Chesterfield with CertaGrain
®
Texture
1. Getting Started
• Be sure to call underground (811) prior to digging
• Assemble gates (if necessary) and decide where they will
be located
• Stake out the fence line
• Space and mark post hole locations for gate and sections
(spacer bar/template may be useful)
• Start at gate end post and work outward to determine
proper fence height relative to ground
2. Dig Holes
• Dig holes 30" deep or to frost line
- Hole size for 5 x 5 posts = approximately 12"
• Clean holes and check for straight walls
• Bell bottom of holes
3. Install First Post
• Insert post in hole
• Determine rough height
• Fill hole around post with concrete mix (sand, gravel and
cement) approximately 2" or 4" below grade
• Tamp concrete in hole to eliminate air pockets
• Level and square post
4. Install Bottom Rail
• Tape the ends of any rail going into a post that is to be filled
with concrete to prevent concrete seepage
• Insert lock ring in both ends of bottom rail
• Depress lock ring tabs, insert bottom rail in post
• Tabs will recoil to hold rail in post
5. Install Second Post
• Insert second post in hole
• Insert bottom rail in post
• Insert block under bottom rail to position of correct
fence height
• Fill hole around second post with concrete mix
• Tamp, level and square fence
• Assembly may be continued by installing all bottom rails first
or one section at a time
6. Support and Secure
• Level and square fence
• To lower a post, place a wood block from corner to corner of
the post and carefully tap with a mallet
• Never strike the PVC post without a wood support
7. Picket End Channel
• When installing Arbor Blend, Arctic Blend, Brazilian Blend,
Frontier Blend, Natural Clay, Sierra Blend, Timber Blend or
Weathered Blend, picket end channels are required (2 per sec-
tion)
• Cut end channel to length
• Center channel on post between routed holes
• Attach channel to post in four locations
8. Install Pickets and Rails
• Pickets are cut at a 5˚ angle to accommodate a 1' slope
• Insert pickets in bottom rail
• Insert top rail over pickets
• Depress lock ring tabs, insert top rail in post
9. Hang Gate/Install Hardware
• For complete details, see gate installation instructions
in hardware box
• Position gate between posts
• Allow 1" gap for hinge and 3/4" for latch and gate swing
• Block up gate to square with fence; rails should be level
• Gate hardware must be secured to two sides of the post
10. Solidify Gate Posts
• It is critical that gate hinge and latch posts are solid to ensure
proper gate functionality. Two methods are available:
A. Aluminum gate post stiffener
- Slide aluminum gate stiffener inside hinge,
latch or end posts
- Drive a screw through the vinyl into the aluminum
stiffener at the bottom of the post
- Insert post into the ground
- Fill hole with concrete around outside of post
B. Concrete and rebar*
- Use two pieces of 1/2" rebar in each hinge, latch and
end post
- Rebar should extend from the bottom of the hole to
approximately 12" from the top of the post
- Hold rebar in opposite corners of post with rebar
separator clips
- Fill post with concrete mix to cover rebar and
hardware fasteners
- Tamp post with a rubber mallet to eliminate air pockets
- Leave gate on blocks for 72 hours to allow concrete to set
11. Install Caps
• Install post caps
• Caps may be secured with glue, silicone adhesive
or #8 x 3/4" screws, caps and washers
* Caution – In climates that experience freeze-thaw cycles, this installation method could result in post cracking over time. This would not be covered by the warranty.
For accents, see page 42
TOP SOIL
GROUND LEVEL
CONCRETE 3000
P.S.I. MINIMUM
GRAVEL FILL
30
2
AA
MINIMUM 48" INSERT REQUIRED TO COMPLY WITH THE HIGH
VELOCITY HURRICANE ZONES SECTION R44003.1.2.1 OF THE
FLORIDA BUILDING CODE
EMBEDMENT DETAIL
SECTION A-A
LINE POST STIFFENER
ALUMINUM INSERT
EMBEDMENT DETAIL FOR OPTIONAL
LINE POST STIFFENER ALUMINUM INSERT
ALUMINUM INSERT
(on Brookline and
Breezewood Aluminum insert
ends 1" from top of post.)
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