15. Engine Removal, Inspection & Installation
z Remove cylinder bolt
z Remove cylinder
z Remove dowel pin and cylinder gasket
Piston
z Remove piston pin circlip with ① long nosed pliers
z Remove piston pin and ② piston③
Tool: Piston Pin Remover
ΔEngine Left Side
Starting Motor
z Remove 2 bolts of starting motor
z Remove starting motor
15-5
Note:Take care not to drop dowel pin
into crankcase
Note:When performing above removal process,
be sure to hook up timing chain to
prevent it from falling into crankcase
Note: Put a clean rag under piston so as not to
drop piston pin circlip into crankcase
Notes:
z When installing piston, make sure its
identification conforms to that of cylinder;
z When removing piston pin, clean off burrs of
piston pin hole and groove. If it’s difficult to
remove the piston, DO NOT hammer, use a
special remover④