100-00-16
General Introduction
100-00-16
Instruction and Operation (Continued)
Warnings: When the conducting wire is
connected onto the battery, check whether the
terminals of jumper wire are not contacted
mutually or connected with the ground through
the vehicle body. If the battery charged
completely can charge by over 1000 A current
and generate strong electrical arc during the
short circuit through the
jumper wire. The fast
heating of jumper wire and binding post even
can make the battery explode. If the operator
does not conform to the rules, the personal
injury can be caused.
Connect the jumper wire according to the following
sequence:
– Firstly connect the anode of the auxiliary battery,
and then connect the anode of the automobile
battery.
– Connect the cathode of the auxiliary battery, and
then the other end is connected at the ground
terminal at least 12 inches (300 mm) away from the
automobile battery terminal, such as on the engine
hoisting ear.
Before the jumper wire is disconnected, the engine
speed shall be reduced.
Before the jumper wire is removed from the
automobile of the battery without being fully
charged, open the air heater or the wind blower of
the rear bumper glass, to reduce the high voltage
generated during disconnecting the jumper wire.
Disconnect the jumper wire according to the
sequence opposite to the connection and the short
circuit can be avoided by all means at the rear end
of the jumper wire
.
The electric quantity of battery can be restored by
the engine, because if the engine is used to charge,
the engine must work continuously for over 8 hours
when the battery is without any other loads.
Component Cleaning
In order to avoid dirtying the entry, the dirt
accumulation, grease, the decomposing component
or the assembly shall be eliminated before
disconnecting the jumper wire.
During the reassembly, the components shall be
cleaned carefully and then checked and assembled.
Cleaning Method:
– Dry cleaning
– Eliminate accumulated dirt with the soft brush.
– Raze dirt with the sheet metal or the batten.
– Wipe with the cleaning cloth.
Warnings: The water content of
compressed air is high sometimes, so pay more
attention when the compressed air is
particularly used in the hydraulic system.
– Clean dirt with the compressed air. (When being
in this method, a pair of protective glasses shall
be worn.)
– Clean dry dust with the cleaner. The method is
usually used to clean dust of the friction disc.
– Steam cleaning method.
Warnings: Most of melting agents are
harmful for the human body, thus the
processing shall be performed cautiously. See
“Safety and Health Precautions” and Safety
Protection Instructions of the Manufacturer. If
the operation is performed without conforming
to the specification, the injury will be brought
for the human body.
There is abundant melting agent suitable for
cleaning the components. Some components are
listed such as the braking hydraulic pressure
element, the electric assembly, etc, and the
cleaning is performed with the electric assembly.
Please see “Melting Agent, Sealing Agent and
Adhesive Agent” and relevant manuals.
Calibration of the important measuring equipment
Warnings: If the operation is performed
without conforming to the following suggestion,
the personal injury or the damage of the
components can be caused.
Some important equipment are important properly,
such as the torque spanner, the universal meter,
the waste gas analyzer and the check line, etc, and
the equipment must be calibrated regularly
according to the guiding of the manufacturer.
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