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Changan BENNI MINI 2011 - User Manual

Changan BENNI MINI 2011
200 pages
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2011
BENNI MINI SERVICE MANUAL
2011 Changan Automotive Co., Ltd.
Copyright ©
Information up to Nov 2011.
Without written permission, any form of duplicate, storage or distribution (including, but not limited to, electronic copying, photocopying,
scanning and recording) of any part of this manual is not allowed. This statement applies to all texts, figures and tables.
This service manual consists of BENNI MINI repair information
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Summary

Section I General Information

Instruction and Operation

Details how to use the manual, includes warnings, cautions, and prompting information.

Health and Safety Precautions

Covers precautions for handling hazardous substances like acids, air bags, and chemicals.

Section II Chassis

Drive System

Covers driving axle, braking system, steering system, and operation of the speed changing gear.

Suspension System - General

Details specifications, instruction, diagnosis, and common procedures for the suspension system.

Section III Power System

Engine (JL466 Q5)

Covers engine general, engine cooling system, and manual transmission gear.

Section IV Electric Appliance

Air-conditioning System

Details air-conditioning system, combined instrument, and steering system electronic components.

Instrument and Switch

Covers combined instrument, steering system electronic components, and front fog lamp.

Entertainment System

Details stereo set, safety configuration like air bag, and BCM.

Lighting

Covers lighting system, battery, wiper and washer, and cigarette lighter.

Section V Vehicle Body and Oil Paint

Vehicle Body

Covers interior decorative plate, rear vision mirror, seat, glass, window frame, skylight, mechanism, and instrument panel.

Handle, Lock, Lock Catch and Entry System

Details fender guard, passenger safety belt system, and safe methods for interior lining.

Section 100-00 Overview

Instruction and Operation

Details manual usage, warnings, cautions, and prompting for general information.

Health and Safety Precautions

Covers precautions for handling hazardous substances like acids, air bags, and chemicals.

Chapter 100-01 Lifting

Description and Operation

Provides details on vehicle lifting procedures and safety guidelines.

Support

Details safe practices for supporting the vehicle during maintenance, including ground and block placement.

Lifting

Explains correct lifting and support positions using a two-column lift to avoid vehicle damage.

Section 201-00 Suspension System - General

Suspension System Specifications

Provides detailed specifications for front and rear wheel alignment, and torque settings.

Suspension System Instruction and Operation

Covers suspension system, inspection, confirmation, and failure diagnosis procedures.

Common Suspension Procedures

Details procedures for toe-in adjustment and inspection of the wheel bearing.

Section 201-01 Front Suspension

Front Suspension Specifications

Lists torque specifications for front suspension components like tie rod, oscillating arm, and steering knuckle.

Front Suspension Instruction and Operation

Describes the front suspension composition and provides torque specifications for assembly.

Front Suspension Diagnosis and Test

Covers procedures for diagnosing and testing front suspension issues like vibration and noise.

Front Suspension Disassembly and Installation

Details the step-by-step process for disassembling and installing front oscillating arm, supporting column, and stabilizing rod.

Section 204-02 Rear Suspension

Rear Suspension Specifications

Provides torque specifications for rear suspension components like shock absorbers, rear axle, and tie rod.

Rear Suspension Instruction and Operation

Describes the rear suspension components and their assembly, including the rear axle, springs, and shock absorbers.

Rear Suspension Disassembly and Installation

Details procedures for disassembling and installing tie rod, rear shock absorber, longibeam oscillating arm, and rear axle.

Section 201-03 Wheel and Tyre

Wheel and Tyre Specifications

Lists torque specifications for wheel bolts and other related components.

Wheel and Tyre Safety Warning

Provides critical safety warnings regarding tyre mounting, sealant usage, and protective gear during repair.

Wheel and Tyre Diagnosis and Test

Covers inspection, verification, tyre wear diagnosis, and road testing for wheel and tyre issues.

Chapter 202-01 Driving Axle

Driving Axle Specifications

Lists specifications for grease, fluids, sealants, and torque settings for driving axle components.

Driving Axle Instruction and Operation

Explains the working principle of the driving axle, its treatment, and front wheel balancing procedures.

Driving Axle Diagnosis and Test

Covers failure phenomena, possible faults, and measures for diagnosing driving axle issues.

Driving Axle Disassembly and Installation

Details the process for disassembling and installing the left and right driving axles, including dust shields and universal joints.

Section 203-00: Steering System-General

Steering System Specifications

Provides general specifications for the steering system.

Braking System Instruction and Operation

Details the braking system and its operation, including diagnosis and common procedures.

Braking System Diagnosis and Test

Covers diagnosis and testing procedures for the braking system.

Braking System Common Procedures

Details procedures like exhausting the braking system and brake disc run-out measurement.

Section 203-01 Disc Type Brake of the Front Wheel

Front Disc Brake Specifications

Lists specifications for front disc brake components and torque settings.

Front Disc Brake Instruction and Operation

Describes the front disc brake components and provides a diagram.

Front Disc Brake Disassembly and Installation

Details procedures for disassembling and installing the front brake disc and brake caliper.

Section 203-02 Drum Type Brake

Drum Type Brake Specifications

Provides specifications for drum type brake components and torque settings.

Drum Type Brake Instruction and Operation

Describes the drum type brake components and provides a diagram.

Drum Type Brake Disassembly and Installation

Details procedures for disassembling and installing the brake drum and brake shoe.

Section 203-03 Parking Brake

Parking Brake Specifications

Lists torque specifications for parking brake components like dragline nuts.

Parking Brake Instruction and Operation

Describes the parking brake system components and provides a diagram.

Parking Brake Diagnosis and Test

Covers inspection, confirmation, failure diagnosis, and fixed point tests for the parking brake.

Adjustment of the Parking Brake Dragline

Details the procedure for adjusting the parking brake dragline.

Chapter 203-04 Hydraulic Braking System Operating Mechanism

Hydraulic Braking System Specifications

Lists specifications for lubricating oil, grease, and torque for the hydraulic braking system.

Hydraulic Braking System Operation

Describes the hydraulic braking system and provides a diagram of its components.

Master Braking Pump Disassembly and Installation

Details the process for disassembling and installing the master braking pump and fluid storage can.

Section 203-05 Booster Braking System

Booster Braking System Specifications

Lists torque specifications for brake booster and master braking pump fixing bolts.

Brake Booster Instruction and Operation

Describes the brake booster component and provides a diagram.

Brake Booster Disassembly and Installation

Details the step-by-step process for disassembling and installing the brake booster.

Section 203-06 Anti-lock Braking System

ABS Specifications

Lists torque specifications for ABS hydraulic control module and wheel speed sensor fixing bolts.

ABS Control Module Instruction and Operation

Explains the ABS control module function and its components like hydraulic device and wheel speed sensors.

ABS Diagnosis and Test

Covers ABS control, inspection, confirmation, and malfunction inspection and diagnosis.

ABS Disassembly and Installation

Details disassembly and installation of hydraulic control module, ABS module, and wheel speed sensor.

Section 204-00: Steering System-General

Steering System Specifications

Lists general parameters like minimum turning diameter and electronic power steering specifications.

Steering System Instruction and Operation

Describes the steering system, column, and mechanism, including diagrams.

Steering System Diagnosis and Test

Covers working principles, failure phenomenon table, check and confirmation for steering system issues.

Changan BENNI MINI 2011 Specifications

General IconGeneral
BrandChangan
ModelBENNI MINI 2011
CategoryAutomobile
LanguageEnglish

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