Char-Broil 463642316 User Manual

Char-Broil 463642316

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08/11/15 • G362-001-010801

If you have questions or need assistance

during assembly, please call 1-888-430-7870.

463642316

Si tiene alguna pregunta o si Necesita

ayuda durante el Ensamblado, llámenos Al

1-888-430-7870.

Serial number | Número de serie

Date purchased | Fecha de compra

See rating Label on grill for serial number.

El número de serie se encuentra en la etiqueta de

especificaciones de la parrilla.

Commercial 2-Burner

Gas Grill

#4984619

Table of Contents

Questions and Answers:

T
Terry HallAug 15, 2025
What to do if no sparks appear when pressing the ignition button on my Char-Broil Gas grill?
- D
  David HolmesAug 15, 2025
  If no sparks appear at any electrodes when the Electronic Ignition Button is pressed and no noise can be heard from the spark module on your Char-Broil Gas grill, first check the battery orientation. If that's not the issue, replace the battery with a new alkaline battery. It's also possible that the button assembly isn't installed properly; unscrew the button cap assembly and reinstall it, making sure the threads are aligned and engaged fully. Finally, the spark module might be faulty, so replace the spark module assembly.
A
Ashley WagnerAug 18, 2025
Why are the sparks weak on my Char-Broil Gas grill?
- S
  sloveAug 18, 2025
  If sparks are present but not at all electrodes or not at full strength on your Char-Broil Gas grill, remove and reconnect all output connections at the module and electrodes. Additionally, check for arcing to the grill away from the burners by observing the grill in a dark location while operating the ignition system. Look for arcing between output wires and the grill frame. A weak battery can also cause this issue, so replace the battery with a new alkaline battery. If the electrodes are wet, use a paper towel to remove the moisture. Finally, cracked or broken electrodes can cause this, so replace them if necessary.
U
ubairdAug 22, 2025
Why no spark with noise from module on my Char-Broil Gas grill?
- C
  Curtis YuAug 22, 2025
  If no sparks appear at any electrodes when the Electronic Ignition Button is pressed, but noise can be heard from the spark module of your Char-Broil Gas grill, the output lead connections may not be connected. Remove and reconnect all output connections at the module and electrodes.
L
ljohnsonAug 25, 2025
How to fix one burner not lighting from others on Char-Broil Gas grill?
- A
  angelaweberAug 26, 2025
  If one burner does not light from the other burners on your Char-Broil Gas grill, there might be grease buildup or food particles in the end(s) of the carryover tube(s). Clean the carry-over tube(s) with a wire brush.
M
maysjessicaAug 28, 2025
Why does my Char-Broil Gas grill flare up?
- D
  Destiny MoralesAug 28, 2025
  Flare-ups on your Char-Broil Gas grill are often due to grease buildup. Clean the burners and the inside of the grill/firebox. Also, excessive fat in the meat can cause flare-ups, so trim the fat before grilling. Finally, reduce the cooking temperature if it's too high.
M
mdeanAug 31, 2025
Why is there a sudden drop in gas flow in my Char-Broil Gas grill?
- M
  moorelauraAug 31, 2025
  A sudden drop in gas flow or low flame in your Char-Broil Gas grill can happen if you're out of gas, so check the LP cylinder. Another cause might be that the excess flow valve has tripped. To resolve this, turn off the knobs, wait 30 seconds, and light the grill. If the flames are still low, turn off the knobs and LP cylinder valve, disconnect the regulator, reconnect it, and perform a leak test. Then, turn on the LP cylinder valve, wait 30 seconds, and light the grill. A vapor lock at the coupling nut/LP cylinder connection can also cause this issue. Turn off the knobs and LP cylinder valve, disconnect the coupling nut from the cylinder, reconnect it, and try again.
A
Amy MercadoSep 4, 2025
What to do if flames blow out on my Char-Broil Gas grill?
- L
  Linda MartinSep 4, 2025
  If the flames on your Char-Broil Gas grill are blowing out, it could be due to high or gusting winds. Turn the front of the grill to face the wind or increase the flame height by turning the gas valve to a higher position. It could also be that you're low on LP gas, so refill the LP cylinder. Another possible cause is that the excess flow valve tripped; refer to the troubleshooting steps for a sudden drop in gas flow.
P
pgonzalezSep 7, 2025
How to stop a grease fire in my Char-Broil Gas grill?
- B
  Bruce MitchellSep 7, 2025
  If you have a persistent grease fire in your Char-Broil Gas grill, grease might be trapped by food buildup around the burner system. Turn the knobs to OFF and turn the gas off at the LP cylinder. Leave the lid in position and let the fire burn out. After the grill cools, remove and clean all parts.
P
Patrick JohnsonSep 12, 2025
What causes fire in the burner tubes of my Char-Broil Gas grill?
- F
  Frank ZamoraSep 12, 2025
  If you experience flashback (fire in burner tubes) in your Char-Broil Gas grill, the burner and/or burner tubes may be blocked. Turn the knobs to OFF and clean the burner and/or burner tubes. Refer to the burner cleaning section of the Use and Care guide for detailed instructions.

Char-Broil 463642316 Specifications

General

Brand	Char-Broil
Model	463642316
Type	Gas Grill
Fuel Type	Propane
Number of Burners	4
Primary Material	Stainless steel
Ignition System	Electronic
Ignition Type	Piezo ignition
BTU Output	36000 BTU

Summary

Safety Precautions and Warnings

Outdoor Use and Gas Safety

General Safety and Usage Advice

Grease Fire Management

Procedures for preventing and responding to grease fires.

Installation and LP Cylinder Safety

LP Cylinder Handling and Specifications

Guidelines for safe handling, storage, and specifications of LP cylinders.

LP Cylinder Operations

LP Cylinder Leak Testing Procedure

Detailed procedure for testing LP cylinders and connections for leaks.

Connecting the Regulator to the LP Cylinder

Step-by-step instructions for securely connecting the gas regulator.

Grill Ignition Procedures

Electronic Ignitor Lighting

Guide for lighting the grill using the electronic ignition system.

Match Lighting Procedure

Instructions for lighting the grill using a match.

Grill Maintenance and Checks

Cleaning and Specific Alerts

General Grill Cleaning

Burner Assembly Cleaning

Troubleshooting and Emergencies

Emergency Gas Leak and Fire Procedures

Actions to take for gas leaks or fires.

Troubleshooting Gas Issues

Troubleshooting Electronic Ignition

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