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CIAT VECTIOS POWER IPJ Series User Manual

CIAT VECTIOS POWER IPJ Series
60 pages
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NA 20.574 A 10 - 2020
BROCHURE
Instruction manual
VECTIOS
POWER TM
PJ
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CIAT VECTIOS POWER IPJ Series Specifications

General IconGeneral
BrandCIAT
ModelVECTIOS POWER IPJ Series
CategoryHeat Pump
LanguageEnglish

Summary

1 - Introduction to VECTIOSPOWER TM Units

2 - Safety Advice and Precautions

General Safety Guidelines

Essential safety guidelines for installation, maintenance, and operation personnel.

Refrigerant Handling and Safety

Information on R-410A refrigerant, safe handling, and leak detection procedures.

3 - Possible Types of Assemblies

4 - Operation Limits

5 - Unit Identification

Nameplate Information and Legend

Explains the details found on the unit's nameplate and a legend for its components.

6 - Transport and Handling

Forklift Truck Handling Procedures

Instructions for safe transportation using a forklift, including dimensions and precautions.

Crane and Rocker Arm Lifting

Guidelines for lifting and moving units using crane equipment and appropriate slings.

Container Discharge Procedures

Steps for unloading units from containers, including skid removal and forklift use.

7 - Positioning and Installation

7.1 Location Selection Criteria

Criteria for selecting the optimal installation site, considering environmental and performance factors.

7.2 Antivibrator Assembly (Silent-blocks)

Guidance on installing anti-vibration mounts to minimize noise and vibration transmission.

7 - Positioning and Installation

7.3 Pre-assembly Roofcurb Installation

Details on installing optional pre-assembly roofcurbs for unit mounting on sloping roofs.

7 - Positioning and Installation

Roofcurb Handling and Installation on Roof

Instructions for handling, positioning, and securing roofcurbs on joists for unit installation.

7 - Positioning and Installation

Roofcurb Insulation and Waterproof Sealing

Requirements for insulating and sealing roofcurbs to prevent water penetration and condensation.

7 - Positioning and Installation

Roofcurb Dimensions and Duct Connections

Specifications for roofcurb dimensions and recommendations for air duct connections.

7 - Positioning and Installation

Positioning Unit on Roofcurb and Power Connection

Steps for placing the unit onto the installed roofcurb and connecting electrical power.

7.4 Airflow Direction Changes

Procedure for modifying the supply and return airflow direction on-site for various assemblies.

7 - Positioning and Installation

Modifying Supply Airflow Direction

Detailed steps for changing the supply air direction, including panel removal and component placement.

Modifying Return Airflow Direction

Instructions for altering the return air direction, including damper adjustments and panel reassembly.

7.5 Unit Weight and Support Reactions

7.6 Recommended Service Clearance

8 - Electrical Connection

8.1 Installation Norms and Safety

General rules and regulations for electrical connections, emphasizing safety and compliance.

8.2 Power Supply Verification

Steps to verify the unit's power supply, including voltage stability and phase imbalance checks.

8 - Electrical Connection

Wire Sizing and Electrical Cabinet Layouts

Guidance on selecting wire sizes and understanding the electrical cabinet's component layout.

Electrical Box Component Locations

Diagrams showing the location of electrical boxes and components within the unit.

8 - Electrical Connection

8.5 Vectic Electronic Control System

Overview of the Vectic control system, including graphic terminal and TCO user terminal.

8.6 Sensor Locations on the Machine

Diagrams illustrating the placement of various sensors within the unit's circuits.

8.7 Customer Sensor Connections

Instructions for connecting external probes like ambient and air quality sensors.

8 - Electrical Connection

NTC and RS485 Probe Connections

Details on connecting NTC and RS485 probes for temperature and humidity measurements.

Outdoor Humidity Probe Connection

Procedure for installing and connecting the optional outdoor humidity probe.

8 - Electrical Connection

CO2 Air Quality Probe Installation and Connection

Methods for installing and connecting CO2 probes, both ambient and duct-mounted.

9 - Fans and Air Ducts

9.1 Axial Fan Checks

Pre-commissioning and running checks for axial fans, including rotation direction and performance.

9.2 EC Plug-Fan Checks

Pre-commissioning and running checks for EC plug-fans, focusing on rotation and flow control.

Pulley and Belt Calibration

Procedure for aligning pulleys and setting belt tension for centrifugal fans.

9 - Fans and Air Ducts

Belt Tension Adjustment

Detailed steps for adjusting belt tension using the deflection test and recommended values.

9.4 Air Ducts Connections

Recommendations for calculating and designing air supply and return ducts, avoiding issues.

10 - Condensate Drain

Condensate Drain Installation Norms

Guidelines for installing condensate drain pipes, including siphon requirements and slope.

11 - Safety Elements

High Pressure and Low Pressure Safety Devices

Description of high and low pressure pressostats and their role in unit protection.

Automatic Switch and Main Door Switch

Details on magnetothermal switches, main door switch, and defrost control safety features.

Clogged Filter Detector Function

Explanation of the differential pressostat for detecting clogged filters and alarm settings.

11 - Safety Elements

Condensation and Evaporation Pressure Control

Explanation of safety features for managing condensation and evaporation pressure.

Anti-Fire and Smoke Detector Safety

Information on anti-fire safety devices and optional smoke detector installations.

Refrigerant Leak Detection and Anti-Freeze

Safety features for refrigerant leak detection and anti-freeze protection for low temperatures.

12 - Factory Options and Accessories

12.1 Dampers Hoods Installation

Instructions for fitting fresh air and exhaust air damper hoods on site.

12.2 Stop-drop on Fresh Air Intake

Procedure for installing the stop-drop device on the fresh air intake for moisture control.

12 - Factory Options and Accessories

12.3 Passive Recovery (CW Assembly) Installation

Steps for installing the passive heat recovery module, including transport and electrical connection.

12 - Factory Options and Accessories

Access to Recovery Module Filters

Guidance on accessing filters and condensate pan within the recovery module.

12.4 Air Filters Specifications

Types of air filters available, their specifications, and filter holder structure.

12 - Factory Options and Accessories

12.5 Heat Recovery Coil Installation

Instructions for installing the heat recovery coil, including valve kit and filling procedure.

12 - Factory Options and Accessories

12.6 Electrical Heaters Installation

Information on auxiliary electrical heaters, their power stages, and access for assembly.

12.7 Stop-drop in Indoor Coil Installation

Procedure for installing the stop-drop device within the indoor coil for moisture control.

12 - Factory Options and Accessories

12.8 Hot Water Coil Operation and Installation

Details on operating and installing the hot water coil, including safety features and connections.

12 - Factory Options and Accessories

12.9 Gas Burner Installation and Safety

Overview of gas burner characteristics, performance, safety features, and installation requirements.

12 - Factory Options and Accessories

Gas Burner Fuel Handling and Gas Leak Checks

Precautions for fuel handling, gas leaks, and burner operation safety.

Gas Burner Maintenance and Recommendations

Guidelines for gas burner maintenance, location, and delivery checks.

12 - Factory Options and Accessories

Burner Condensate Drain Connection

Instructions for connecting the condensate drain from the burner unit.

Outlet Probe Connection Procedure

Procedure for connecting the outlet temperature probes to the unit.

Electrical Connection of the Gas Burner

Wiring instructions for connecting the burner control to the unit's electrical cabinet.

12 - Factory Options and Accessories

Gas Burner Flue Connections and Terminals

Details on flue connections, terminal types, and pressure drop calculations for gas burners.

12 - Factory Options and Accessories

Gas Connection and Gas Settings

Information on gas line connections, required components, and gas settings for different types.

12 - Factory Options and Accessories

Country-Specific Gas Categories and Conversions

Table of country-specific gas categories and procedures for converting between gas types.

12 - Factory Options and Accessories

Analysis of Combustion Procedure

Procedure for analyzing combustion, adjusting CO2 levels, and understanding burner operation.

Burner Operation Cycle and Safety Thermostats

Explanation of the burner's operating cycle and the function of safety thermostats.

12 - Factory Options and Accessories

Fxx Fault Codes and Air/Gas Premixing

Details on fault codes, air/gas premixing operation, and modulation PCB functions.

Burner Control and CPU-SMART PCB

Information on the burner's integrated control board and its connection to the unit.

12 - Factory Options and Accessories

Burner Protection and Interface Panel Navigation

Details on low outdoor temperature protection and navigating the LCD interface panel.

12 - Factory Options and Accessories

Fault Analysis and Remedies (Fxx Codes)

List of fault codes, their causes, and remedies for the CPU-SMART PCB.

12 - Factory Options and Accessories

12.10 Cooling Recovery Circuit (CR/CT Assemblies)

Description of the cooling recovery circuit components and their characteristics.

Adjusting Refrigerant Charge in Recovery Circuit

Procedure for adjusting the refrigerant charge in the cooling recovery circuit.

12 - Factory Options and Accessories

12.11 Zoning of Air Flow Function

Explanation of the air zoning function for conditioning up to 4 different zones with airflow management.

Zone Terminal and Servomotor Connections

Details on connecting zone terminals, zoning box, and servomotors for airflow control.

13 - Commissioning

13.1 Pre-Commissioning Checks

Essential checks before commissioning, including power supply, sensor connections, and crankcase heating.

13 - Commissioning

Control of Refrigerant Charge

Procedure for checking and adjusting the refrigerant charge, including leak verification.

13.3 Operational Checks and Readings

Guidelines for verifying unit operation and recording key parameters for performance monitoring.

14 - Maintenance

14.1 General Recommendations and Safety

General advice for maintenance, personal safety, and handling of unit components and fluids.

Oil Type and Volume Requirements

Information on recommended oil types, volumes, and handling precautions for refrigeration units.

Refrigerant Leak Testing Frequency

Guidelines for periodic refrigerant leak testing based on CO2 equivalent levels.

14 - Maintenance

14.2 Servicing - Weekly and Monthly Checks

Schedule for weekly and monthly maintenance checks, including operational readings and visual inspections.

14.3 Access to Main Components

Instructions for accessing main components like the condensate drain pan for cleaning and maintenance.

14 - Maintenance

Air Filters in Electrical Cabinet and Recovery Module

Procedures for inspecting, cleaning, and replacing air filters in both the electrical cabinet and recovery module.

14 - Maintenance

Air Coil Cleaning and Compressor Replacement

Instructions for cleaning air coils and replacing compressors, including safety precautions.

Dryer Filter Replacement and Centrifugal Fan Check

Guidance on replacing dryer filters and checking centrifugal fans and their motors.

14 - Maintenance

Gas Burner Maintenance Procedures

Detailed steps for annual inspections of the gas burner, including electrodes, ducts, and safety checks.

14 - Maintenance

Ignition and Combustion Analysis Checks

Procedures for inspecting ignition, flue exhaust, venturi, exchanger, and gas pressure.

Flame Monitoring and Safety Thermostat Inspection

Steps for inspecting flame monitoring equipment, safety thermostats, and ionization current.

15 - Control and Analysis of Breakdowns

Evaporation and Condensation Pressure Issues

Analysis of high/low evaporation and condensation pressures and their potential causes and solutions.

Compressor Start-up and Noise Issues

Troubleshooting compressor start failures, intermittent motor noise, and noisy operation.

16 - Final Shutdown

Shutdown and Disassembly Recommendations

Procedures for safely shutting down units and recommendations for component disassembly and recycling.

Fluid Recovery and Waste Disposal

Guidelines for recovering fluids and disposing of electrical and electronic equipment (WEEE).

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