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1. Introduction ................................................................................................................................................................................ 5
Scope of Supply .................................................................................................................................................................... 5
Identification / Nameplate ................................................................................................................................................... 5
Safety, Caution and Warnings ............................................................................................................................................. 6
2. Installation ................................................................................................................................................................................... 9
Typical Installation ................................................................................................................................................................. 9
Engine Storage ...................................................................................................................................................................... 9
Installation Instructions ...................................................................................................................................................... 11
Specific Flywheel Coupling Alignment Instructions ..................................................................................................... 12
3. Operation ................................................................................................................................................................................. 15
Starting from the Pump Controller .................................................................................................................................. 15
Manual Start from the Engine Instrument Panel ........................................................................................................... 15
Soft Start............................................................................................................................................................................... 16
To Stop the Engine ............................................................................................................................................................ 16
Describing Engine Instrument Panel .............................................................................................................................. 17
Weekly Test ......................................................................................................................................................................... 25
4. Fuel System .............................................................................................................................................................................. 26
Diesel Fuel Specification ................................................................................................................................................... 26
Bleeding the Fuel System ................................................................................................................................................. 27
Changing the Fuel Filters .................................................................................................................................................. 28
Fuel Tanks ............................................................................................................................................................................ 29
5. Air/Exhaust System ................................................................................................................................................................. 30
Ambient Conditions ........................................................................................................................................................... 30
Ventilation ............................................................................................................................................................................ 30
Standard Air Cleaner ......................................................................................................................................................... 30
Crankcase Ventilation ........................................................................................................................................................ 31
Exhaust System ................................................................................................................................................................... 32
6. Lubrication System ................................................................................................................................................................. 33
Checking Sump Oil ............................................................................................................................................................ 33
Changing Engine Oil ......................................................................................................................................................... 33
Changing Oil Filter Cartridge .......................................................................................................................................... 33
Oil Specification ................................................................................................................................................................. 33
Oil Capacities (Including Filter) ........................................................................................................................................ 33
7. Cooling System ....................................................................................................................................................................... 34
Engine Operating Temperature ...................................................................................................................................... 34
Heat Exchanger .................................................................................................................................................................. 34
Engine Coolant ................................................................................................................................................................... 34
8. Electrical System ..................................................................................................................................................................... 42
Wiring Diagram .................................................................................................................................................................. 42
Checking Drive Belt Tension and Adjustment .............................................................................................................. 42