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Clarke KING 200 - User Manual

Clarke KING 200
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WARNING: Read these instructions before using the machine
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0819 - ISS 1
ORIGINAL INSTRUCTIONS
PROFESSIONAL HIGH PRESSURE HOT WASHER
MODEL NO: KING 200
PART NO: 7320176

Questions and Answers

Summary

Operation and Maintenance Instructions

Introduction to the Pressure Washer

Product Guarantee Information

Unpacking the Pressure Washer

List of Supplied Items

Details the standard components included with the pressure washer upon purchase.

General Safety Rules

Key Safety Precautions

Essential safety guidelines for operating the pressure washer to prevent accidents and damage.

Electrical Connections and Safety

Electrical Safety Instructions

Guidelines for safe electrical hookup, including voltage verification and plug wiring.

Extension Cable Usage Guidelines

Recommendations for using extension cables, focusing on proper rating and outdoor suitability.

Understanding Machine Symbols

Key Symbols Explained

Explanation of important symbols on the machine, covering safety and operational information.

Machine Overview and Components

Component Identification

Diagram identifying all parts of the pressure washer with corresponding labels.

Installation: Hose and Water Supply

Connecting the Hose Adaptor

Instructions for attaching the water inlet hose adaptor by hand.

Connecting to Water Supply

Guidance on connecting the machine to a water source, including supply requirements.

Installation: Hoses and Lance

Connecting the High Pressure Hose

Steps to securely connect the high pressure hose to the machine and gun assembly.

Attaching the Extension Lance

Procedure for connecting the extension lance to the gun assembly.

Gun Safety and Automatic Stop System

Gun Assembly Safety Lock Operation

How to use the safety lock on the gun trigger to prevent accidental use.

Automatic Stop System Functionality

Explanation of the automatic stop system and its role in machine operation.

Adding Fuel and Holding the Lance

Adding Diesel Fuel Safely

Instructions for refuelling the machine, including safety and capacity limits.

Correct Lance Holding Technique

Guidance on how to hold the lance and gun correctly, with warnings about hot parts.

Washing Operations and Adjustments

Washing with Cold Water

Steps for operating the machine to wash using cold water.

Washing with Hot Water

Steps for operating the machine to wash using hot water, including temperature settings.

Spray Pattern and Pressure Adjustment

How to change the spray pattern and adjust water pressure for optimal cleaning.

Shutting Down and Using Detergents

Safe Shutting Down Procedure

Detailed steps to safely turn off the machine and disconnect power and water.

Detergent Tank Filling

Instructions for filling the detergent tank and recommendations for cleaning agents.

Care and Maintenance Procedures

Cleaning the Water Inlet Filter

Procedure for cleaning the water inlet filter to maintain pump efficiency.

Cleaning the Nozzle

How to clean the nozzle to prevent blockages and ensure correct spray.

Environmental Protection and Disposal

Proper Disposal Guidelines

Information on responsible disposal of the machine according to WEEE regulations.

Troubleshooting Common Issues

Troubleshooting Guide (Part 1)

Table of common faults, their causes, and solutions for the pressure washer.

Troubleshooting Continued

Troubleshooting Guide (Part 2)

Further troubleshooting for issues like detergent suction, fuel, and exhaust smoke.

Product Specifications

Technical Specifications

Detailed technical data including model, power, dimensions, and weight.

Declaration of Conformity

Conformity Assessment

Information confirming product compliance with relevant EU directives and regulations.

Declaration of Conformity Details

Applied Standards and CE Mark

Lists directives, standards applied, and the date the CE mark was first applied.

Summary

Operation and Maintenance Instructions

Introduction to the Pressure Washer

Product Guarantee Information

Unpacking the Pressure Washer

List of Supplied Items

Details the standard components included with the pressure washer upon purchase.

General Safety Rules

Key Safety Precautions

Essential safety guidelines for operating the pressure washer to prevent accidents and damage.

Electrical Connections and Safety

Electrical Safety Instructions

Guidelines for safe electrical hookup, including voltage verification and plug wiring.

Extension Cable Usage Guidelines

Recommendations for using extension cables, focusing on proper rating and outdoor suitability.

Understanding Machine Symbols

Key Symbols Explained

Explanation of important symbols on the machine, covering safety and operational information.

Machine Overview and Components

Component Identification

Diagram identifying all parts of the pressure washer with corresponding labels.

Installation: Hose and Water Supply

Connecting the Hose Adaptor

Instructions for attaching the water inlet hose adaptor by hand.

Connecting to Water Supply

Guidance on connecting the machine to a water source, including supply requirements.

Installation: Hoses and Lance

Connecting the High Pressure Hose

Steps to securely connect the high pressure hose to the machine and gun assembly.

Attaching the Extension Lance

Procedure for connecting the extension lance to the gun assembly.

Gun Safety and Automatic Stop System

Gun Assembly Safety Lock Operation

How to use the safety lock on the gun trigger to prevent accidental use.

Automatic Stop System Functionality

Explanation of the automatic stop system and its role in machine operation.

Adding Fuel and Holding the Lance

Adding Diesel Fuel Safely

Instructions for refuelling the machine, including safety and capacity limits.

Correct Lance Holding Technique

Guidance on how to hold the lance and gun correctly, with warnings about hot parts.

Washing Operations and Adjustments

Washing with Cold Water

Steps for operating the machine to wash using cold water.

Washing with Hot Water

Steps for operating the machine to wash using hot water, including temperature settings.

Spray Pattern and Pressure Adjustment

How to change the spray pattern and adjust water pressure for optimal cleaning.

Shutting Down and Using Detergents

Safe Shutting Down Procedure

Detailed steps to safely turn off the machine and disconnect power and water.

Detergent Tank Filling

Instructions for filling the detergent tank and recommendations for cleaning agents.

Care and Maintenance Procedures

Cleaning the Water Inlet Filter

Procedure for cleaning the water inlet filter to maintain pump efficiency.

Cleaning the Nozzle

How to clean the nozzle to prevent blockages and ensure correct spray.

Environmental Protection and Disposal

Proper Disposal Guidelines

Information on responsible disposal of the machine according to WEEE regulations.

Troubleshooting Common Issues

Troubleshooting Guide (Part 1)

Table of common faults, their causes, and solutions for the pressure washer.

Troubleshooting Continued

Troubleshooting Guide (Part 2)

Further troubleshooting for issues like detergent suction, fuel, and exhaust smoke.

Product Specifications

Technical Specifications

Detailed technical data including model, power, dimensions, and weight.

Declaration of Conformity

Conformity Assessment

Information confirming product compliance with relevant EU directives and regulations.

Declaration of Conformity Details

Applied Standards and CE Mark

Lists directives, standards applied, and the date the CE mark was first applied.

Overview

The device is a professional high-pressure hot washer, specifically the Clarke KING 200 model (Part No: 7320176). It is designed to clean surfaces using hot or cold water, leveraging the force of a high-pressure water jet and the action of detergents.

Function Description:

The Clarke KING 200 is a versatile pressure washer capable of delivering both hot and cold water for cleaning tasks. Its primary function is to remove dirt, grime, and other contaminants from various surfaces that can withstand high-pressure water and detergents. The machine incorporates an Automatic Stop System, which stops the machine during bypass mode and restarts it automatically when the trigger is pulled. This system enhances energy efficiency and prolongs the life of the pump. The hot wash feature is particularly useful for tackling stubborn grease and oil, offering a more effective cleaning solution than cold water alone.

Important Technical Specifications:

  • Model Number: King 200
  • Part Number: 7320176
  • Voltage: 230 V / 50 Hz / 1 Phase
  • Motor Input Power: 2800W
  • Motor Input Current: 13 A
  • Duty Cycle: S1 (continuous)
  • Max Inlet Water Pressure: 10 Bar
  • Working Pressure: 130 Bar
  • Maximum Output Pressure: 150 Bar
  • Maximum Output Flow Rate: 10 Litres / min
  • Maximum Output Temperature: 90°C
  • Maximum Input Temperature: 40°C
  • Fuel Tank Capacity: 14 Litre (for diesel fuel)
  • Detergent Capacity: 2.5 Litre
  • Sound Power Level (LWA): 101 dB (Measured), 102 dB (Guaranteed)
  • Vibration: 2.2 m/s²
  • Dimensions (D x W x H): 800 x 550 x 830 mm
  • Weight: 59 kg

The machine is equipped with a burner for heating water, powered by diesel fuel, and has separate tanks for diesel and detergent. It is designed for professional use, indicated by its robust specifications and continuous duty cycle.

Usage Features:

The Clarke KING 200 offers several features for ease of use and safety:

  • Controls: It includes an On/off Switch for the main power, a Burner On/Off Switch for hot water operation, and a Burner Thermostat to adjust the desired water temperature. A pressure gauge is also integrated for monitoring.
  • Spray Pattern Adjustment: The nozzle allows for adjustment between a pencil jet and a fan spray by turning it counter-clockwise through a half-a-turn (180°). This versatility enables users to choose the appropriate spray for different cleaning tasks.
  • Pressure Adjustment: Users can adjust the pressure by varying the distance from the surface being cleaned or by adjusting the spray to a wider angle, which lowers the pressure.
  • Detergent Application: The machine has a dedicated detergent tank (2.5 litres capacity) for applying cleaning agents. Only approved detergents, such as CLARKE Traffic Film Remover or CLARKE Wash and Wax, should be used.
  • Gun Assembly Safety Lock: A safety button on the gun prevents accidental operation of the trigger. The locking lever can be lifted to prevent the trigger from being pulled and folded flat to release it.
  • Automatic Stop System: This system automatically stops the machine when the trigger is released (bypass mode) and restarts it when the trigger is pulled, contributing to energy saving and reduced wear. If the machine is not used for more than 5 minutes, it is recommended to set the ON/OFF switch to OFF.
  • Fueling: The diesel tank has a capacity of 14 litres, with a minimum fill of 4 litres. Refueling must be done in a well-ventilated area, away from ignition sources, and spillages should be avoided.
  • Water Supply: The pressure washer must be connected to a drinking water supply via a system separator (backflow preventer) to comply with local water company regulations. The water supply should deliver at least 10 l/min with an inlet temperature between 5°C and 40°C.
  • Hose Connections: The high-pressure hose connects to the machine's outlet and the gun assembly, secured by hand-tightened connectors. The extension lance attaches to the gun assembly.

Maintenance Features:

Regular maintenance is crucial for the longevity and optimal performance of the Clarke KING 200:

  • Safety First: Always disconnect the machine from the power source during cleaning or maintenance. Avoid spraying the machine with water or using aggressive solvents, as these can cause damage.
  • Exterior Cleaning: The exterior of the machine should be cleaned with a dry cloth.
  • Water Inlet Filter Cleaning: The water inlet filter should be checked and cleaned frequently to ensure the pump operates efficiently. This involves rinsing the nozzle, hose connection, and water filter under running water.
  • Nozzle Cleaning: A blocked nozzle can impair performance. To clean it, switch off the machine, remove the lance, clean the nozzle with the provided pin, and then rinse the lance under running water.
  • Fuel System Maintenance: The troubleshooting guide suggests cleaning the fuel filter and emptying/cleaning the diesel tank if impurities or water are present in the fuel, or if there is too much smoke from the exhaust.
  • General Checks: Regular checks for worn-out valves, seals, or a clogged boiler coil (due to limestone) are recommended, with contact to CLARKE service for such issues.

The device is supplied with a pressure washer unit, gun assembly, lance assembly, water inlet hose adaptor, hose assembly, and a high-pressure nozzle. It is important to read the manual thoroughly before use to ensure safety and proper operation. Electrical connections require adherence to specific wiring codes and the use of a BS1363/A approved plug with a 13 Amp fuse. The use of a Residual Current Device (RCD) is strongly recommended for mains supply connection.

Clarke KING 200 Specifications

General IconGeneral
BrandClarke
ModelKING 200
CategoryPressure Washer
LanguageEnglish

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