Table of Contents
INTRODUCTION ............................................................................. 4
Labeling and Terminology .................................................................. 4
Foreword ............................................................................... 4
IMPORTANT PRECAUTIONARY INFORMATION ..............................................5-6
SECTION 1 – OUTDOOR FURNACE INSTALLATION........................................................ 7
PLANNING THE LOCATION .................................................................... 7
INSTALLATION PRECAUTIONS................................................................. 7
CHIMNEY HEIGHT AND REINFORCEMENT RECOMMENDATIONS.................................... 7
GENERAL INSTALLATION INFORMATION ........................................................ 8
Foundation ............................................................................. 8
Potable Water ........................................................................... 9
Antifreeze .............................................................................. 9
Corrosion Inhibitor Plus™ .................................................................. 9
Shut-Off Valves .......................................................................... 9
Ground Rod Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SUPPLY AND RETURN LINES ................................................................. 10
Temporary Above Ground of Winter Installations ............................................... 10
Digging the Trench ......................................................................10
Underground Electric Wire ................................................................ 10
Connecting to Existing Heating System ...................................................... 10
CIRCULATION PUMPS....................................................................... 11
Water Flow ............................................................................ 11
Access to Ports on Outdoor Furnace ........................................................ 11
Installing Circulation Pumps ............................................................... 13
Shut-Off Valves ......................................................................... 14
Filters................................................................................. 14
Thermostatic Valves ..................................................................... 15
Purging Air from the System - Manual Air Bleeders ............................................. 17
WATER HEATER INSTALLATION............................................................... 17
EXISTING FORCED AIR INSTALLATION......................................................... 18
Thermostatic Controls .................................................................... 21
HEATING MULTIPLE ZONES OR BUILDINGS .................................................... 22
HYDRONIC INSTALLATIONS .................................................................. 23
Pressurized Water System Installations ...................................................... 24
Water-to-Water Heat Transfer System ....................................................... 24
Vented System Installation ................................................................ 25
Direct Circulation Baseboard Installation ..................................................... 26
Radiant Floor System Installations .......................................................... 27
Pool and/or Hot Tub Heating ............................................................... 30
FINALIZING THE INSTALLATION............................................................... 31
FILLING OUTDOOR FURNACE WITH WATER AND PURGING AIR.................................... 31
SECTION 2 – OPERATING INSTRUCTIONS .............................................................. 33
Wood Selection and Preparation ................................................................ 33
FIRING THE FURNACE ...................................................................... 34
FILLING THE FIREBOX ...................................................................... 34
CLEANING AND INSPECTING ................................................................. 35
CONTROL LOCATIONS ...................................................................... 35
ADJUSTING WATER TEMPERATURE........................................................... 35
SECTION 3 – MAINTENANCE INSTRUCTIONS ........................................................... 36
ROUTINE MAINTENANCE ....................................................................36
WATER QUALITY AND MAINTENANCE ......................................................... 38
Water Test Kits and Test Results............................................................ 38
Testing Supply Water .................................................................... 38
Corrosion Inhibitor Plus™ and Initial Treatment ................................................ 39
Testing Treated Water in the Outdoor Furnace ................................................. 39
System Maintenance..................................................................... 39
POST HEATING SEASON MAINTENANCE ....................................................... 40
Flushing the System ..................................................................... 40
SECTION 4 – OWNER SERVICEABLE ITEMS ............................................................41
FIREBOX DOOR CAM LOC ADJUSTMENT....................................................... 41
FIREBOX DOOR SEAL ROPE ................................................................. 41
LIGHT BULB ............................................................................... 41
SOLENOID ................................................................................ 41
TEMPERATURE CONTROLLER ............................................................... 42
WATER TEMPERATURE SENSOR ............................................................. 43
SECTION 5 – TROUBLESHOOTING .................................................................... 44
SECTION 6 – GENERAL INFORMATION ................................................................. 46
PARTS LISTING, CL 4030..................................................................... 47
PARTS LISTING, CL 5036..................................................................... 48
PARTS LISTING, CL 6048..................................................................... 49
FURNACE MEASUREMENTS .................................................................50
WIRING DIAGRAMS ......................................................................... 51
1-YEAR LIMITED WARRANTY ..........................................................Back Cover
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